Precision 1J79 Wire&Mesh, please note that the above table provides a range of standard thicknesses, widths, and lengths for Precision Alloy.
- Dimensions:
- Diameter: 0.05mm – 15mm
- Length: ≤ 12000mm
- Certification: ISO, SGS, BV and so on.
- *Customized size needs to be confirmed with us
- Shapes: Angle, Hexagon, Square, Channel, Round, Flat, etc.
- Grades: 1J22 soft magnetic alloy, 1J50 soft magnetic alloy, 1J79 Permalloy, 1J85 Permalloy, 4J32(Super-Invar), 4J36, 4J29Kovar alloy, 4J42Kovar alloy, Cobalt-based elastic alloy 3J21, 6026, 6J22, 50HXC.
Precision 1J79 Wire Size And Specifications
1J79 Permalloy wire mesh is a high-performance nickel-iron-molybdenum soft magnetic alloy mesh designed for ultra-sensitive electromagnetic applications. This specialized woven material combines the exceptional magnetic permeability of 1J79 alloy with the structural advantages of mesh configurations, making it indispensable for precision sensors, magnetic shielding, and telecommunications equipment.
Key Characteristics:
✔ Ultra-high initial permeability (μi > 50,000)
✔ Extremely low coercivity (<1 Oe)
✔ Near-zero magnetostriction
✔ Excellent shielding effectiveness (>60dB at 1kHz)
✔ Customizable weave patterns (plain, twill, Dutch)
Precision 1J79 Wire of Specifications
| Parameter | Specification |
|---|---|
| Standard | ASTM A753, GB/T 15018 |
| Wire Diameter | 0.03mm – 0.5mm (±1μm tolerance) |
| Mesh Count | 20 – 500 wires/inch |
| Open Area % | 15% – 90% (customizable) |
| Weave Type | Plain, Twill, Dutch |
| Sheet Size | Up to 1000×500mm |
| Surface Finish | Bright annealed (Ra<0.2μm) |
Chemical Composition of Precision 1J79 Wire
| Element | Content | Function |
|---|---|---|
| Nickel (Ni) | 78.5-80.5% | Maximizes permeability |
| Iron (Fe) | Balance | Magnetic matrix |
| Molybdenum (Mo) | 3.8-4.2% | Reduces coercivity |
| Manganese (Mn) | 0.30-0.60% | Sulfur control |
| Silicon (Si) | 0.15-0.30% | Deoxidation |
| Carbon (C) | ≤0.03% | Minimizes aging |
Critical Notes:
Precise Ni/Mo ratio ensures optimal domain wall mobility
Ultra-low impurities guarantee consistent magnetic performance
Physical Properties of Precision 1J79 Mesh
| Property | Value | Test Standard |
|---|---|---|
| Density (g/cm³) | 8.60 | ASTM B311 |
| Electrical Resistivity (μΩ·m) | 0.55 | IEC 60468 |
| Thermal Conductivity (W/m·K) | 25.0 | ASTM E1225 |
| CTE (10⁻⁶/°C, 20-100°C) | 12.5 | ASTM E228 |
| Curie Temperature (°C) | 460 | – |
Mechanical Properties of Precision 1J79 Wire
| Property | Value |
|---|---|
| Tensile Strength (MPa) | 420-500 |
| Yield Strength (MPa) | 200-280 |
| Elongation (%) | 35-45 |
| Hardness (HV) | 110-140 |
| Fatigue Limit (MPa) | 160 (10⁷ cycles) |
Weave-Specific Performance:
Plain weave: Standard for most applications
Twill weave: 20% higher strength
Dutch weave: Superior particle retention
Comparison with Competing Materials:
| Property | 1J79 Mesh | 1J50 Mesh | Mu-Metal Mesh |
|---|---|---|---|
| μi | >50,000 | 25,000 | >100,000 |
| Bs (T) | 0.80 | 1.55 | 0.65 |
| Cost Factor | 1.2 | 1.0 | 1.5 |
Please note that the above specifications are typical and may vary slightly based on the manufacturer, production batch, and specific application requirements. For precise specifications and availability, it is recommended to consult with a supplier or manufacturer of Precision alloy wires. Huaxiao Metal Manufacturer also provides other shapes of Precision products, such as strip, sheet&plate, coil, bar, pipe&tube. The price is affordable and suitable.
What are the Precision 1J79 Mesh Benefits?
Precision 1J79 wire mesh offers a range of benefits that make it suitable for various applications. Precision alloy wire mesh offers a combination of high precision, excellent mechanical properties, corrosion resistance, thermal stability, magnetic properties, filtering and screening capabilities, customizability, and lightweight strength. These benefits make it a valuable material for a wide range of applications in various industries. Welcome to Huaxiao Metal Manufacturer to request the price, trust you can be satisfied in the alloy products and buy our products in quickly. Our services are in providing comprehensive and support to clients.
Precision 1J79 Wire Advantages
Huaxiao Metal Supplier provides all kinds of precision alloy wire in the world. Welcome to inquiry and ask for the price.
✔ Industry-leading permeability for weak-field detection
✔ Minimal eddy current losses in high-frequency apps
✔ Superior shielding effectiveness (>60dB at 1kHz)
✔ Weight reduction vs. solid magnetic cores
✔ Fluid/gas permeability for hybrid systems
- High Magnetic Permeability: The wire mesh exhibits exceptional magnetic permeability, allowing it to efficiently channel and concentrate magnetic fields. This makes it ideal for applications such as transformers, inductors, and magnetic shields.
- Low Coercivity: The low coercivity of 1J79 alloy ensures that the wire mesh can be easily magnetized and demagnetized, reducing energy loss and improving overall efficiency in magnetic circuits.
- Excellent Soft Magnetic Properties: The wire mesh maintains its magnetic properties even under varying magnetic fields and temperatures, making it suitable for applications requiring consistent performance over time.
- High Temperature Stability: With a Curie point of 450°C, the wire mesh can operate in high-temperature environments without significant loss of magnetic properties, expanding its applicability in industries such as aerospace and energy.
- Corrosion Resistance: The alloy’s composition provides good resistance to corrosion, ensuring the longevity and reliability of the wire mesh in harsh environments.
Precision 1J79 Mesh of Applications
Huaxiao Metal Supplier provides all kinds of precision alloy wire in the world. Welcome to inquiry and ask for the price.
Precision 1J79 Permalloy Wire Mesh finds applications in a wide range of industries due to its unique properties:
- Electronics and Electrical Engineering: Used in transformers, inductors, magnetic cores, and magnetic shields for electronic devices.
- Aerospace: Employed in sensors, actuators, and magnetic components for aircraft and spacecraft.
- Automotive: Utilized in electric motors, fuel injectors, and other automotive components requiring precise magnetic control.
- Energy: Applied in generators, motors, and power transmission systems for renewable energy applications.
- Medical Devices: Used in MRI machines, medical imaging equipment, and other medical devices requiring high magnetic performance.
- Research and Development: Employed in laboratories for experiments involving magnetic fields and materials science research.
Tips for Procurement and Cost-Effectiveness of Precision 1J79 Wire
When procuring Precision 1J79 Permalloy Wire Mesh, several factors should be considered to ensure cost-effectiveness:
- Supplier Reliability: Choose suppliers with a proven track record in producing high-quality 1J79 alloy products. Look for certifications such as ISO9001 to ensure adherence to quality standards.
- Batch Consistency: Ensure that the supplier can provide consistent batches of wire mesh with minimal variations in chemical composition and physical properties.
- Customization Options: Verify if the supplier can offer customization in terms of wire diameter, mesh size, and surface finish to meet specific application requirements.
- Lead Time and Delivery: Consider the supplier’s lead time and delivery capabilities, especially for large or urgent orders.
- After-Sales Support: Look for suppliers that offer technical support and after-sales services to address any issues that may arise during the product’s lifecycle.
Precision 1J79 Mesh Alloy Procurement
The procurement of 1J79 alloy for wire mesh production typically involves the following steps:
- Material Selection: Source high-purity nickel and iron, along with minor alloying elements, from reputable suppliers.
- Melting and Alloying: Melt the raw materials in a controlled environment to ensure uniform mixing and precise control of the chemical composition.
- Casting and Forming: Cast the molten alloy into billets or ingots, which are then processed into wire rods through hot or cold rolling.
- Wire Drawing: Draw the wire rods to the desired diameter using precision wire drawing machines.
- Mesh Weaving: Weave the drawn wires into a mesh pattern using specialized weaving equipment.
- Quality Control: Perform rigorous quality control checks at each stage of production to ensure that the wire mesh meets the required specifications.
Precision 1J79 Wire of Cost-Effectiveness
The cost-effectiveness of Precision 1J79 Permalloy Wire Mesh can be analyzed by considering the following factors:
- Raw Material Costs: The cost of nickel and iron, which are the primary components of the alloy, can fluctuate based on market conditions. Long-term contracts with suppliers can help mitigate price volatility.
- Production Efficiency: Optimizing the production process, including melting, casting, wire drawing, and mesh weaving, can reduce manufacturing costs and improve yield.
- Scale of Production: Larger production volumes often lead to economies of scale, reducing the cost per unit of wire mesh.
- Quality Control: Investing in advanced quality control systems can minimize defects and rework, further reducing costs.
Precision 1J79 Wire Mesh Alloy Factory
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Wire Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy wires. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy wires that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy wires with precise dimensions and consistent quality. Welcome to require, and ask to the price.
Precision 1J79 Wire of Manufacturing and Cost
The manufacturing process of Precision 1J79 Permalloy Wire Mesh involves several stages, each contributing to the overall cost:
- Melting and Alloying: This stage is energy-intensive and requires precise control of temperature and atmosphere to achieve the desired chemical composition.
- Wire Drawing: The wire drawing process can be costly due to the need for high-precision equipment and frequent tool changes.
- Mesh Weaving: Weaving the wires into a mesh pattern requires specialized machinery and skilled labor, adding to the manufacturing cost.
- Quality Control: Comprehensive quality control measures, including chemical analysis, mechanical testing, and magnetic property measurements, are essential but add to the overall cost.
Precision 1J79 Wire of Pricing Insights
The pricing of Precision 1J79 Permalloy Wire Mesh is influenced by several factors:
- Market Demand: Higher demand can drive up prices, especially if supply is limited.
- Supplier Competition: Increased competition among suppliers can lead to more competitive pricing.
- Order Quantity: Larger orders often qualify for volume discounts, reducing the cost per unit.
- Customization Requirements: Customized wire mesh with specific dimensions or properties may command a premium price.
- Geographical Location: Prices can vary based on the supplier’s location, shipping costs, and local market conditions.
In Conclusion
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Wire Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy wires. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy wires that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy wires with precise dimensions and consistent quality. Welcome to require, and ask to the price.
Precision 1J79 Permalloy Wire Mesh is a versatile and high-performance material that offers unique advantages in various industries. Its high magnetic permeability, low coercivity, and excellent soft magnetic properties make it ideal for applications requiring precise magnetic field control and shielding. By carefully considering the alloy’s chemical composition, physical and mechanical properties, and the manufacturing process, suppliers can produce wire mesh that meets the stringent requirements of modern technology.
When procuring this material, it is essential to choose reliable suppliers, consider cost-effectiveness, and explore customization options to ensure optimal performance and value for money. As industries continue to advance, the demand for high-performance materials like Precision 1J79 Permalloy Wire Mesh is likely to grow, driving further innovation and development in this field.