Precision 1J50 Wire&Mesh, please note that the above table provides a range of standard thicknesses, widths, and lengths for Precision Alloy.
- Dimensions:
- Diameter: 0.05mm – 15mm
- Length: ≤ 12000mm
- Certification: ISO, SGS, BV and so on.
- *Customized size needs to be confirmed with us
- Shapes: Angle, Hexagon, Square, Channel, Round, Flat, etc.
- Grades: 1J22 soft magnetic alloy, 1J50 soft magnetic alloy, 1J79 Permalloy, 1J85 Permalloy, 4J32(Super-Invar), 4J36, 4J29Kovar alloy, 4J42Kovar alloy, Cobalt-based elastic alloy 3J21, 6026, 6J22, 50HXC.
Precision 1J50 Wire Size And Specifications
1J50 wire mesh is a nickel-iron (Ni-Fe) soft magnetic alloy mesh engineered for electromagnetic shielding, sensor components, and flux control applications. This specialized woven product combines the balanced magnetic properties of 1J50 alloy with the structural advantages of mesh configurations, offering superior performance in electronics, automotive, and industrial systems.
Huaxiao Metal Supplier provides all sizes of Precision alloy wire for sale. Customized specifications are available upon request. Additionally, the exact chemical composition and mechanical properties may vary slightly within the ranges listed, depending on the specific alloy formulation and production process. Custom sizes are also available upon request. Welcome to inquire, and learn about more details about the alloy wire.
Key Characteristics:
✔ High initial permeability (μi > 25,000)
✔ Moderate saturation induction (1.5-1.6T)
✔ Excellent ductility and formability
✔ Customizable weave patterns (plain, twill, Dutch)
✔ Stable performance from -40°C to 120°C
Precision 1J50 Wire of Specifications
| Parameter | Specification |
|---|---|
| Standard | GB/T 15018, ASTM A753 |
| Wire Diameter | 0.05mm – 1.2mm (±1μm tolerance) |
| Mesh Count | 10 – 400 wires/inch |
| Open Area % | 20% – 90% (customizable) |
| Weave Type | Plain, Twill, Dutch |
| Sheet Size | Up to 1000×500mm |
| Surface Finish | Bright annealed, oxidized |
Chemical Composition of Precision 1J50 Wire
| Element | Content | Function |
|---|---|---|
| Nickel (Ni) | 49-51% | Controls permeability |
| Iron (Fe) | Balance | Magnetic matrix |
| Manganese (Mn) | 0.30-0.60% | Sulfur control |
| Silicon (Si) | 0.15-0.30% | Deoxidation |
| Carbon (C) | ≤0.03% | Prevents aging |
| Impurities | ≤0.50% | Ensures purity |
Critical Notes:
Precise Ni/Fe ratio ensures consistent magnetic properties
Ultra-low carbon prevents magnetic degradation
Physical Properties of Precision 1J50 Mesh
| Property | Value | Test Standard |
|---|---|---|
| Density (g/cm³) | 8.25 | ASTM B311 |
| Electrical Resistivity (μΩ·m) | 0.45 | IEC 60468 |
| Thermal Conductivity (W/m·K) | 29.5 | ASTM E1225 |
| CTE (10⁻⁶/°C, 20-300°C) | 9.5 | ASTM E228 |
| Curie Temperature (°C) | 500 | – |
1J50 alloy exhibits several key physical properties that contribute to its widespread use in high-performance applications:
- Density: 8.25 g/cm³
- Melting Point: 1395–1425°C
- Thermal Conductivity: Approximately 120 W/m·K at room temperature
- Curie Temperature: 500°C
- Magnetic Permeability: High initial permeability and maximum permeability up to 120,000 (after heat treatment)
These properties make 1J50 alloy suitable for applications requiring efficient heat dissipation and precise magnetic performance, such as in transformers, inductors, and magnetic shields.
Mechanical Properties of Precision 1J50 Wire
| Property | Value |
|---|---|
| Tensile Strength (MPa) | 400-480 |
| Yield Strength (MPa) | 250-320 |
| Elongation (%) | 30-40 |
| Hardness (HV) | 120-150 |
| Fatigue Limit (MPa) | 180 (10⁷ cycles) |
Weave-Specific Performance:
Plain weave: Standard for most applications
Twill weave: 20% higher strength
Dutch weave: Better particle retention
The mechanical properties of 1J50 alloy are equally impressive, enabling its use in demanding environments:
- Tensile Strength: Typically above 600 MPa
- Yield Strength: Approximately 450 MPa
- Elongation: Up to 30% after annealing
- Hardness: Varies depending on heat treatment, but generally exhibits good wear resistance
The alloy’s excellent combination of strength and ductility allows for complex forming processes while maintaining structural integrity under load.
Comparison with Competing Materials:
| Property | 1J50 Mesh | 430 SS Mesh | 1J79 Mesh |
|---|---|---|---|
| μi | 25,000 | 1,000 | 50,000 |
| Bs (T) | 1.55 | 1.6 | 0.80 |
| Cost Factor | 1.0 | 0.6 | 1.5 |
Please note that the above specifications are typical and may vary slightly based on the manufacturer, production batch, and specific application requirements. For precise specifications and availability, it is recommended to consult with a supplier or manufacturer of Precision alloy wires. Huaxiao Metal Manufacturer also provides other shapes of Precision products, such as strip, sheet&plate, coil, bar, pipe&tube. The price is affordable and suitable.
What are the Precision 1J50 Mesh Benefits?
Precision 1J50 wire mesh offers a range of benefits that make it suitable for various applications. Precision alloy wire mesh offers a combination of high precision, excellent mechanical properties, corrosion resistance, thermal stability, magnetic properties, filtering and screening capabilities, customizability, and lightweight strength. These benefits make it a valuable material for a wide range of applications in various industries. Welcome to Huaxiao Metal Manufacturer to request the price, trust you can be satisfied in the alloy products and buy our products in quickly. Our services are in providing comprehensive and support to clients.
Precision 1J50 Wire Advantages
Precision 1J50 wire mesh alloy is a high-performance soft magnetic alloy belonging to the family of iron-nickel alloys. It is widely recognized for its exceptional magnetic properties, thermal stability, and mechanical strength, making it an ideal choice for various industrial applications that demand high precision and reliability. This alloy is extensively used in electronics, aerospace, communication systems, and precision instruments due to its unique combination of properties.Huaxiao Metal Supplier provides all kinds of precision alloy wire in the world. Welcome to inquiry and ask for the price.
The use of 1J50 wire mesh alloy offers several advantages over alternative materials:
- High Magnetic Permeability: Enables efficient energy transfer and reduces core losses in electromagnetic devices.
- Low Coercivity: Facilitates rapid magnetization and demagnetization, improving the responsiveness of magnetic components.
- Thermal Stability: Maintains consistent magnetic properties over a wide temperature range, ensuring reliable performance in harsh environments.
- Corrosion Resistance: The alloy’s composition provides good resistance to oxidation and corrosion, extending the service life of components.
- Excellent Machinability: Allows for precise fabrication into wire mesh and other complex shapes.
These benefits make 1J50 alloy an attractive choice for applications in aerospace, electronics, and precision instrumentation.
Precision 1J50 Mesh of Applications
Huaxiao Metal Supplier provides all kinds of precision alloy wire in the world. Welcome to inquiry and ask for the price.
| Industry | Application | Mesh Parameters |
|---|---|---|
| Automotive | Current sensors | 0.2mm/150 mesh |
| Electronics | EMI shielding | 0.1mm/250 mesh |
| Industrial | Flux filters | 0.3mm/80 mesh |
| Energy | Smart grid monitors | 0.15mm/180 mesh |
1J50 wire mesh alloy finds applications in a diverse range of industries:
- Electronics: Used in transformers, inductors, and magnetic shields for high-frequency applications.
- Aerospace: Employed in sensors, actuators, and magnetic bearings for aircraft and spacecraft.
- Communication Systems: Integral to components in fiber-optic and wireless communication devices.
- Precision Instruments: Utilized in magnetic couplings, relays, and measurement devices for enhanced accuracy.
For example, in the aerospace industry, 1J50 alloy is used in the manufacture of navigation systems and engine components, where its high magnetic permeability and thermal stability are critical for reliable operation.
Tips for Procurement and Cost-Effectiveness of Precision 1J50 Wire
1J50 alloy is classified as a precision soft magnetic alloy, with its performance specifications governed by international standards such as ASTM A848-01 and national standards like GB/T 15000.3-2008. The alloy is designed to exhibit high magnetic permeability, low coercivity, and excellent temperature stability, ensuring consistent performance across a wide range of operating conditions.
When procuring 1J50 wire mesh alloy, consider the following tips to ensure cost-effectiveness:
- Supplier Selection: Choose suppliers with a proven track record in producing high-quality 1J50 alloy, such as Shanghai Huona New Material Co., Ltd., which adheres to international standards like ISO 9001 and ASTM.
- Quality Assurance: Request material certifications and conduct periodic audits to verify compliance with specifications.
- Bulk Purchasing: Take advantage of volume discounts by consolidating orders or negotiating long-term supply agreements.
- Inventory Management: Optimize inventory levels to minimize carrying costs while ensuring availability for production needs.
Precision 1J50 Mesh Alloy Procurement
The procurement of 1J50 wire mesh alloy involves several considerations to balance cost and quality:
- Market Pricing: Prices for 1J50 alloy vary based on market demand, raw material costs, and supplier capabilities. As of 2025, prices range from approximately 32.00 per kilogram, depending on order quantity and supplier.
- Supplier Reliability: Select suppliers with robust quality control systems and a history of on-time delivery to avoid production delays and rework costs.
- Lifecycle Costing: Evaluate the total cost of ownership, including material cost, processing, and maintenance, to ensure long-term cost-effectiveness.
Precision 1J50 Wire of Cost-Effectiveness
| Wire Dia. (mm) | Mesh Count | Price (USD/m²) |
|---|---|---|
| 0.1 | 200 | $120-180 |
| 0.3 | 100 | $80-120 |
| 0.5 | 50 | $60-90 |
Procurement Tips:
✔ Order standard sizes (300×300mm) for 15% savings
✔ Combine orders >3m² for bulk discounts
✔ Verify hydrogen annealing certification
Precision 1J50 Wire Mesh Alloy Factory
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Wire Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy wires. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy wires that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy wires with precise dimensions and consistent quality. Welcome to require, and ask to the price.
Precision 1J50 Wire of Manufacturing and Cost
The manufacturing of 1J50 wire mesh alloy involves several processes, including melting, casting, hot rolling, cold drawing, and heat treatment. Key considerations for cost-effective manufacturing include:
- Process Optimization: Implement lean manufacturing principles to reduce waste and improve efficiency.
- Automation: Invest in automated equipment to enhance precision and reduce labor costs.
- Energy Efficiency: Optimize heat treatment processes to minimize energy consumption and lower production costs.
Precision 1J50 Wire of Pricing Insights
Pricing for 1J50 wire mesh alloy is influenced by several factors:
- Raw Material Costs: Fluctuations in nickel and iron prices directly impact the cost of 1J50 alloy.
- Supplier Margins: Suppliers may adjust pricing based on their production costs, overheads, and desired profit margins.
- Order Quantity: Larger orders often qualify for volume discounts, reducing the per-unit cost.
- Market Dynamics: Supply and demand trends in the global alloy market can lead to price volatility.
In Conclusion
1J50 wire mesh provides optimal magnetic performance for cost-sensitive applications:
✔ Balanced μ/Bs characteristics
✔ Structural versatility beyond solid materials
✔ Economic alternative to premium alloys
Selection Guide:
General magnetics: 1J50 mesh
High-μ needs: 1J79 mesh
Budget shielding: 430 SS mesh
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Wire Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy wires. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy wires that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy wires with precise dimensions and consistent quality. Welcome to require, and ask to the price.
Precision 1J50 wire mesh alloy is a versatile and high-performance material that offers significant advantages in terms of magnetic properties, thermal stability, and mechanical strength. Its applications span multiple industries, from electronics to aerospace, where precision and reliability are paramount. By carefully considering procurement strategies, manufacturing processes, and cost factors, organizations can leverage the benefits of 1J50 alloy to enhance product performance and achieve cost-effectiveness.
As technology advances and industry demands evolve, the continued development and refinement of 1J50 alloy will play a crucial role in enabling innovative solutions and driving progress in high-performance applications.