Precision 1J50 Pipe&Tube, please note that the above table provides a range of standard thicknesses, widths, and lengths for Precision Alloy.
- Dimensions:
- Outside Diameter: Φ6 – Φ200mm
- Wall Thickness: 0.35 – 60mm
- Length: ≤ 12000mm
- Certification: ISO, SGS, BV and so on.
- *Customized size needs to be confirmed with us
- Shapes: Angle, Hexagon, Square, Channel, Round,etc.
- Grades: 1J22 soft magnetic alloy, 1J50 soft magnetic alloy, 1J79 Permalloy, 1J85 Permalloy, 4J32(Super-Invar), 4J36, 4J29Kovar alloy, 4J42Kovar alloy, Cobalt-based elastic alloy 3J21, 6026, 6J22, 50HXC.
Precision 1J50 Pipe of Size And Specifications
1J50 is a nickel-iron (Ni-Fe) soft magnetic alloy offering an optimal balance between magnetic permeability, saturation induction, and cost-effectiveness. This precision material is extensively used in electromagnetic components, sensors, and shielding applications where controlled magnetic properties are essential.
Key Characteristics:
✔ High initial permeability (μi > 25,000)
✔ Moderate saturation induction (1.5-1.6T)
✔ Low coercivity (<10 A/m)
✔ Excellent ductility and cold workability
✔ Controlled thermal expansion matching glass/ceramics
Huaxiao Metal Supplier provides all sizes of Precision alloy pipe for sale. Customized specifications are available upon request. Additionally, the exact chemical composition and mechanical properties may vary slightly within the ranges listed, depending on the specific alloy formulation and production process. Custom sizes are also available upon request. Welcome to inquire, and learn about more details about the alloy pipe.
Alloy Specification Precision 1J50 Pipe
| Parameter | Specification |
|---|---|
| Standard | GB/T 15018, ASTM A753 |
| Form | Seamless cold-drawn tubes, welded pipes |
| OD Range | 1mm – 120mm (±0.03mm tolerance) |
| Wall Thickness | 0.1mm – 8mm (±3% tolerance) |
| Length | Custom (max 8m for seamless) |
| Surface Finish | Bright annealed (Ra<0.3μm) |
Chemical Composition of Precision 1J50 Pipe
| Element | Content | Function |
|---|---|---|
| Nickel (Ni) | 49-51% | Controls permeability |
| Iron (Fe) | Balance | Magnetic matrix |
| Manganese (Mn) | 0.30-0.60% | Sulfur fixation |
| Silicon (Si) | 0.15-0.30% | Deoxidation |
| Carbon (C) | ≤0.03% | Minimizes aging |
| Cobalt (Co) | ≤0.20% | Trace element |
| Impurities | ≤0.50% | Ensures purity |
Critical Notes:
Precise Ni content (50±1%) ensures consistent magnetic properties
Ultra-low carbon prevents magnetic degradation
Physical Properties of Precision 1J50 Tube
| Property | Value | Test Standard |
|---|---|---|
| Density (g/cm³) | 8.25 | ASTM B311 |
| Melting Point (°C) | 1430-1450 | – |
| Thermal Conductivity (W/m·K) | 29.5 | ASTM E1225 |
| Electrical Resistivity (μΩ·m) | 0.45 | IEC 60468 |
| CTE (10⁻⁶/°C, 20-300°C) | 9.5 | ASTM E228 |
| Curie Temperature (°C) | 500 | – |
Mechanical Properties of Precision 1J50 Pipe
| Property | Value |
|---|---|
| Tensile Strength (MPa) | 400-480 |
| Yield Strength (MPa) | 250-320 |
| Elongation (%) | 30-40 |
| Hardness (HV) | 120-150 |
| Fatigue Limit (MPa) | 180 (10⁷ cycles) |
Work Hardening Effects:
Cold drawing increases strength by 15-25%
Annealing at 1100°C in hydrogen restores soft magnetic properties
Comparison with Similar Alloys:
| Property | 1J50 | 1J79 | 1J22 |
|---|---|---|---|
| μi | 25,000 | 100,000 | 5,000 |
| Bs (T) | 1.55 | 0.80 | 2.40 |
| Cost Index | 1.0 | 1.8 | 2.5 |
Please note that the above specifications are typical and may vary slightly based on the manufacturer, production batch, and specific application requirements. For precise specifications and availability, it is recommended to consult with a supplier or manufacturer of Precision alloy pipes. Huaxiao Metal Manufacturer also provides other shapes of Precision products, such as strip, sheet&plate, coil, bar, wire&mesh. The price is affordable and suitable.
What are the Precision 1J50 Pipe Benefits?
Precision 1J50 Pipe offers a multitude of benefits that make it an ideal choice for a wide range of applications. Precision Alloy Pipe offers a combination of high precision, enhanced mechanical properties, corrosion resistance, high temperature resistance, customizability, improved efficiency and reliability, and a wide range of applications. These benefits make it an ideal choice for a variety of demanding applications across multiple industries.Welcome to Huaxiao Metal Manufacturer to request the price, trust you can be satisfied in the alloy products and buy our products in quickly. Our services are in providing comprehensive and support to clients.
Precision 1J50 Pipe Applications and Uses
Huaxiao Metal Supplier provides all kinds of precision alloy pipe in the world. Welcome to inquiry and ask for the price.
1J50 Pipe Tube Alloy is widely used in various industries due to its exceptional magnetic and mechanical properties. Some of the key applications include:
- Electronics Industry: The alloy is used in the manufacture of high-performance sensors, inductors, and magnetic couplers. Its high magnetic permeability and low coercive force make it ideal for applications requiring efficient magnetic induction.
- Aerospace Industry: In the aerospace sector, 1J50 alloy is used in the manufacture of high-temperature electromagnetic devices and navigation systems. Its thermal stability and mechanical strength ensure reliable performance in extreme environments.
- Automotive Industry: The alloy is used in automotive sensors, actuators, and other components where high precision and reliability are required.
- Medical Industry: In medical devices, 1J50 alloy is used in the manufacture of magnetic resonance imaging (MRI) components and other medical equipment.
| Industry | Application | Why 1J50? |
|---|---|---|
| Electronics | Transformer cores | Balanced μ/Bs |
| Automotive | Current sensors | Temperature stability |
| Telecom | RF shielding | High μ at low fields |
| Medical | MRI shim coils | Consistent performance |
| Energy | Smart grid sensors | Low hysteresis loss |
Precision 1J50 Tube Advantages
- High Magnetic Permeability: 1J50 alloy exhibits high initial magnetic permeability and maximum magnetic permeability, making it suitable for applications requiring efficient magnetic induction.
- Low Coercive Force: The low coercive force of 1J50 alloy results in reduced energy loss during magnetic hysteresis, improving the efficiency of magnetic devices.
- Excellent Mechanical Properties: The alloy’s high tensile and yield strengths, combined with good ductility, ensure that it can withstand high mechanical stresses without failure.
- Thermal Stability: The alloy maintains its magnetic and mechanical properties at elevated temperatures, making it suitable for high-temperature applications.
- Corrosion Resistance: 1J50 alloy exhibits good corrosion resistance, particularly in environments where exposure to moisture or corrosive chemicals is a concern.
Tube Production Methods:
Seamless: Cold drawing (better magnetic uniformity)
Welded: Laser welding + annealing (cost-efficient)
Critical Processes:
Final annealing in wet hydrogen (dew point -40°C)
Stress relief at 600°C for dimensional stability
Cost Drivers:
Nickel price fluctuations (60% of material cost)
Precision tolerances (+15-30%)
Special testing (permeability mapping)
Pricing Insights
Base Price: $80-120/kg (varies with Ni market)
Market Trends:
8-12% annual price volatility
Growing demand in EV motor components
Alloy FactoryTips for Procurement and Cost-Effectiveness
When procuring 1J50 Pipe Tube Alloy, several factors should be considered to ensure cost-effectiveness:
- Supplier Selection: Choose suppliers with a proven track record in producing high-quality 1J50 alloy. Look for suppliers that adhere to international standards such as ASTM, AMS, and ISO.
- Quality Assurance: Ensure that the alloy meets the required chemical and mechanical specifications. Request material test reports (MTRs) from the supplier to verify compliance.
- Quantity Discounts: Purchase in bulk to take advantage of quantity discounts. This can significantly reduce the per-unit cost of the alloy.
- Logistics and Handling: Consider the cost of shipping and handling when procuring the alloy. Choose suppliers that offer competitive shipping rates and efficient logistics solutions.
Alloy Procurement
The procurement process for 1J50 Pipe Tube Alloy should involve the following steps:
- Identify Requirements: Determine the specific requirements for the alloy, including chemical composition, mechanical properties, and physical dimensions.
- Request Quotations: Contact multiple suppliers and request quotations for the required alloy. Compare the prices, delivery times, and quality assurance measures offered by each supplier.
- Evaluate Suppliers: Evaluate the suppliers based on their reputation, quality assurance processes, and customer service. Choose a supplier that offers the best combination of quality, price, and service.
- Place Order: Once a supplier is selected, place the order for the required alloy. Ensure that the order specifies the exact requirements and includes any necessary quality assurance clauses.
- Receive and Inspect: Upon receipt of the alloy, inspect it for compliance with the specified requirements. Verify the chemical composition, mechanical properties, and physical dimensions using appropriate testing methods.
Cost-Effectiveness
The cost-effectiveness of 1J50 Pipe Tube Alloy can be analyzed by comparing its performance to alternative materials. While the initial cost of 1J50 alloy may be higher than some other materials, its superior magnetic and mechanical properties often result in lower overall costs due to reduced maintenance requirements, longer service life, and improved efficiency.
For example, in electronic devices, the use of 1J50 alloy can lead to more efficient magnetic induction, reducing energy consumption and improving device performance. In high-temperature applications, the alloy’s thermal stability can prevent premature failure, reducing downtime and maintenance costs.
Alloy Factory
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Pipe Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy bars. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy pipes that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy pipes with precise dimensions and consistent quality. Welcome to require, and ask to the price.
| OD (mm) | Wall (mm) | Price (USD/m) |
|---|---|---|
| 5 | 0.5 | $40-60 |
| 20 | 1.5 | $90-130 |
| 50 | 3.0 | $180-250 |
Manufacturing and Cost
The manufacturing process for 1J50 Pipe Tube Alloy involves several steps, including melting, casting, hot rolling, cold rolling, and annealing. The cost of manufacturing the alloy is influenced by several factors, including the cost of raw materials, energy consumption, labor costs, and equipment maintenance.
To reduce manufacturing costs, manufacturers can optimize the production process by:
- Improving Energy Efficiency: Implementing energy-efficient technologies and practices can reduce energy consumption and lower production costs.
- Automating Processes: Automating certain manufacturing steps can improve efficiency and reduce labor costs.
- Optimizing Material Usage: Minimizing waste and optimizing material usage can reduce raw material costs.
Pricing Insights
The pricing of 1J50 Pipe Tube Alloy is influenced by several factors, including:
- Raw Material Costs: The cost of nickel and iron, the primary components of the alloy, can significantly impact its price.
- Market Demand: Fluctuations in market demand can affect the supply and price of the alloy.
- Manufacturing Costs: As discussed earlier, the cost of manufacturing the alloy, including energy consumption, labor costs, and equipment maintenance, can influence its price.
- Supplier Competition: The level of competition among suppliers can also impact the price of the alloy.
To obtain competitive pricing, buyers should:
- Monitor Market Trends: Stay informed about market trends and fluctuations in raw material prices.
- Negotiate with Suppliers: Engage in negotiations with suppliers to secure the best possible pricing.
- Consider Long-Term Contracts: Entering into long-term contracts with suppliers can provide pricing stability and potentially lower costs.
In Conclusion
1J50 pipe/tube alloy provides optimal magnetic performance for precision applications:
✔ Best value among Ni-Fe soft magnetic alloys
✔ Superior manufacturability vs. high-permeability alloys
✔ Proven reliability in sensitive electromagnetic systems
Selection Guide:
General magnetics: 1J50 (cost-effective)
High-μ needs: 1J79 (more expensive)
High-Bs requirements: 1J22 (premium)
Precision 1J50 Pipe Tube Alloy is a high-performance nickel-iron soft magnetic alloy that offers exceptional magnetic and mechanical properties. Its high magnetic permeability, low coercive force, and excellent thermal stability make it suitable for a wide range of applications in the electronics, aerospace, automotive, and medical industries. By carefully considering the procurement process, evaluating suppliers, and optimizing manufacturing processes, buyers can ensure cost-effective sourcing of this high-quality alloy. The continued demand for 1J50 alloy in various industries underscores its importance as a critical material in modern technology and engineering.