Precision 1J22 Wire&Mesh, please note that the above table provides a range of standard thicknesses, widths, and lengths for Precision Alloy.
- Dimensions:
- Diameter: 0.05mm – 15mm
- Length: ≤ 12000mm
- Certification: ISO, SGS, BV and so on.
- *Customized size needs to be confirmed with us
- Shapes: Angle, Hexagon, Square, Channel, Round, Flat, etc.
- Grades: 1J22 soft magnetic alloy, 1J50 soft magnetic alloy, 1J79 Permalloy, 1J85 Permalloy, 4J32(Super-Invar), 4J36, 4J29Kovar alloy, 4J42Kovar alloy, Cobalt-based elastic alloy 3J21, 6026, 6J22, 50HXC.
Precision 1J22 Wire Size And Specifications
Huaxiao Metal Supplier provides all sizes of Precision alloy wire for sale. Customized specifications are available upon request. Additionally, the exact chemical composition and mechanical properties may vary slightly within the ranges listed, depending on the specific alloy formulation and production process. Custom sizes are also available upon request. Welcome to inquire, and learn about more details about the alloy wire.
Precision 1J22 Wire of Specifications
Precision 1J22 wire mesh alloy is a high-performance soft magnetic material renowned for its exceptional magnetic and mechanical properties. As an iron-cobalt-vanadium alloy, 1J22 stands out in applications requiring high magnetic induction, low coercivity, and excellent thermal stability. Its unique composition and processing techniques make it indispensable in industries such as aerospace, nuclear energy, electronics, and automotive engineering.
| Parameter | Specification |
|---|---|
| Standard | GB/T 15018, MIL-N-14411C |
| Wire Diameter | 0.05mm – 1.0mm (±2μm tolerance) |
| Mesh Count | 10 – 500 wires/inch |
| Open Area % | 15% – 85% (customizable) |
| Weave Type | Plain, Twill, Dutch, Locked |
| Sheet Size | Up to 1200×600mm |
| Surface Finish | Bright annealed, oxidized |
1J22 alloy, also known internationally as Hiperco 50 or Permendur, adheres to stringent technical standards, including GB/T 15001-1994 and GB/T 15002-1994. These standards govern its dimensional accuracy, surface quality, and experimental methods, ensuring consistency and reliability in performance. The alloy’s designation as a soft magnetic material underscores its ability to maintain magnetic stability under varying environmental conditions.
Chemical Composition of Precision 1J22 Wire
The chemical composition of 1J22 alloy is meticulously controlled to achieve optimal magnetic and mechanical properties:
| Element | Composition Range |
|---|---|
| Iron (Fe) | Balance |
| Cobalt (Co) | 49.0–51.0% |
| Vanadium (V) | 0.80–1.80% |
| Carbon (C) | ≤0.04% |
| Manganese (Mn) | ≤0.30% |
| Silicon (Si) | ≤0.30% |
| Phosphorus (P) | ≤0.020% |
| Sulfur (S) | ≤0.020% |
| Copper (Cu) | ≤0.20% |
| Nickel (Ni) | ≤0.50% |
This composition results in a material with a saturation magnetic induction of up to 2.4 Tesla, a Curie point of 980°C, and a significant magnetostrictive coefficient, making it suitable for high-performance applications.
Physical Properties of Precision 1J22 Mesh
| Property | Value | Test Standard |
|---|---|---|
| Density (g/cm³) | 8.20 | ASTM B311 |
| Electrical Resistivity (μΩ·m) | 0.40 | IEC 60468 |
| Thermal Conductivity (W/m·K) | 24.5 | ASTM E1225 |
| CTE (10⁻⁶/°C, 20-300°C) | 6.5 | ASTM E228 |
| Curie Temperature (°C) | 980 | – |
1J22 alloy exhibits remarkable physical properties:
- Density: 8.2 g/cm³
- Electrical Resistivity: 0.27 μΩ·m (not suitable for high-frequency applications due to low resistivity)
- Thermal Conductivity: High, enabling efficient heat dissipation
- Thermal Expansion Coefficient: Matches that of many structural materials, reducing thermal stress in composite applications
These properties, combined with its magnetic characteristics, make 1J22 ideal for precision components in electronic devices and electromagnetic systems.
Mechanical Properties of Precision 1J22 Wire
| Property | Value |
|---|---|
| Tensile Strength (MPa) | 550-650 |
| Yield Strength (MPa) | 380-450 |
| Elongation (%) | 20-30 |
| Hardness (HV) | 180-220 |
| Fatigue Cycles (10⁷) | 250MPa |
Weave-Specific Performance:
Twill weave: 15% higher crush resistance vs plain
Dutch weave: 50% better particle retention
The mechanical properties of 1J22 alloy are equally impressive:
- Tensile Strength: Up to 1000 MPa, depending on heat treatment
- Yield Strength: Typically around 800 MPa
- Elongation: 10–15%, indicating good ductility
- Hardness: 25–35 HRC (Rockwell C Scale), balancing strength with workability
These properties are achieved through precise heat treatment processes, such as solution treatment followed by aging, which refine the grain structure and enhance mechanical performance.
Comparison with Competing Materials:
| Property | 1J22 Mesh | 430 SS Mesh | Mu-Metal Mesh |
|---|---|---|---|
| Bs (T) | 2.4 | 1.6 | 0.65 |
| μmax | 5,000 | 1,000 | 100,000 |
| Shielding @1kHz (dB) | 45 | 30 | 60 |
Please note that the above specifications are typical and may vary slightly based on the manufacturer, production batch, and specific application requirements. For precise specifications and availability, it is recommended to consult with a supplier or manufacturer of Precision alloy wires. Huaxiao Metal Manufacturer also provides other shapes of Precision products, such as strip, sheet&plate, coil, bar, pipe&tube. The price is affordable and suitable.
What are the Precision 1J22 Mesh Benefits?
Precision 1J22 wire mesh offers a range of benefits that make it suitable for various applications. Precision alloy wire mesh offers a combination of high precision, excellent mechanical properties, corrosion resistance, thermal stability, magnetic properties, filtering and screening capabilities, customizability, and lightweight strength. These benefits make it a valuable material for a wide range of applications in various industries. Welcome to Huaxiao Metal Manufacturer to request the price, trust you can be satisfied in the alloy products and buy our products in quickly. Our services are in providing comprehensive and support to clients.
Precision 1J22 Wire Advantages
Huaxiao Metal Supplier provides all kinds of precision alloy wire in the world. Welcome to inquiry and ask for the price.
- High Magnetic Induction: Enables the production of smaller, more efficient electromagnetic components.
- Low Coercivity: Facilitates easy magnetization and demagnetization, reducing energy loss.
- Thermal Stability: Maintains magnetic properties at elevated temperatures, critical for aerospace and nuclear applications.
- Excellent Mechanical Strength: Withstands high stresses and vibrations, ensuring reliability in harsh environments.
- Corrosion Resistance: Particularly in oxidizing environments, though surface treatments can further enhance this property.
| Advantage Category | Details |
|---|---|
| High Magnetic Properties | Precision 1J22 Wire is a soft magnetic alloy with the highest saturation magnetic induction strength among existing soft magnetic materials, reaching 2.4T. This high saturation magnetic induction strength allows for a significant reduction in volume when manufacturing electric motors with the same power. Additionally, when used to make electromagnets, it can generate a large attraction force under the same cross-sectional area. |
| High Curie Point | The alloy has a Curie point of 980°C, enabling it to work at high temperatures where other soft magnetic materials are completely demagnetized while maintaining good magnetic stability. |
| Large Magnetostrictive Coefficient | It has a maximum saturation magnetostriction coefficient of 60 – 100 × 10^-6, making it highly suitable for magnetostrictive transducers. These transducers can achieve high output energy and high working efficiency. |
Precision 1J22 Mesh of Applications
Huaxiao Metal Supplier provides all kinds of precision alloy wire in the world. Welcome to inquiry and ask for the price.
- Aerospace:
- Electromagnetic Actuators: Used in flight control systems for precise movement.
- Motor and Generator Components: Enables lighter, more efficient power systems.
- Nuclear Energy:
- Control Rods: Reliable magnetic properties ensure safe reactor operation.
- Sensors: High-temperature stability is critical for monitoring systems.
- Electronics:
- Inductors and Transformers: High magnetic induction reduces size and weight.
- Magnetic Heads: Used in data storage devices for high-density recording.
- Automotive:
- Electric Motor Cores: Enhances performance in electric and hybrid vehicles.
- Sensors: Critical for engine management and safety systems.
- Medical Devices:
- MRI Components: High magnetic permeability improves image quality.
- Implantable Devices: Biocompatibility and magnetic properties are essential.
| Industry | Application | Mesh Parameters |
|---|---|---|
| Aerospace | Flux concentrators | 0.2mm/150 mesh |
| Defense | EMP shielding | 0.1mm/300 mesh |
| Medical | MRI shim arrays | 0.15mm/200 mesh |
| Energy | Fusion reactor liners | 0.3mm/80 mesh |
| Scientific | Particle filters | Dutch weave 0.05mm |
Tips for Procurement and Cost-Effectiveness of Precision 1J22 Wire
When procuring 1J22 wire mesh alloy, consider the following:
- Supplier Reputation: Choose suppliers with a proven track record in producing high-quality 1J22 alloy.
- Certifications: Ensure the material meets international standards such as ASTM or ISO.
- Customization: Work with suppliers who can tailor the alloy’s properties to specific application requirements.
- Lead Times: Plan for potential delays due to the alloy’s specialized production processes.
Cost-effectiveness can be achieved by:
- Bulk Purchasing: Leveraging economies of scale to reduce unit costs.
- Long-Term Contracts: Securing favorable pricing through supply agreements.
- Value Engineering: Collaborating with suppliers to optimize material usage and minimize waste.
| Wire Dia. (mm) | Mesh Count | Price (USD/m²) |
|---|---|---|
| 0.1 | 200 | $350-500 |
| 0.3 | 100 | $250-350 |
| 0.5 | 50 | $180-250 |
Procurement Tips:
✔ Order standard sizes (300×300mm) for 20% savings
✔ Combine orders >5m² for bulk discounts
✔ Verify hydrogen annealing for critical apps
Precision 1J22 Mesh Alloy Procurement
Procuring 1J22 alloy involves several steps:
- Specification Development: Clearly define the required properties and dimensions.
- Supplier Evaluation: Assess suppliers based on quality, capacity, and compliance.
- Quotation and Negotiation: Obtain competitive bids and negotiate terms.
- Order Placement: Finalize the order with agreed-upon specifications and delivery dates.
- Quality Assurance: Implement incoming inspection protocols to verify compliance.
Precision 1J22 Wire of Cost-Effectiveness
The cost of 1J22 alloy is influenced by:
- Raw Material Prices: Fluctuations in cobalt and vanadium markets.
- Processing Complexity: The alloy’s production requires specialized techniques, such as vacuum induction melting.
- Supply and Demand: Market dynamics can affect lead times and pricing.
To enhance cost-effectiveness:
- Monitor Market Trends: Stay informed about raw material price movements.
- Optimize Inventory: Implement just-in-time delivery to reduce holding costs.
- Explore Alternatives: Consider substitutes where performance requirements permit.
Precision 1J22 Wire Mesh Alloy Factory
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Wire Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy wires. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy wires that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy wires with precise dimensions and consistent quality. Welcome to require, and ask to the price.
Precision 1J22 Wire of Manufacturing and Cost
Manufacturing 1J22 wire mesh involves:
- Melting and Casting: Using vacuum induction melting to ensure purity.
- Hot and Cold Rolling: Achieving desired thickness and surface finish.
- Wire Drawing: Producing wires with precise diameters.
- Mesh Weaving: Interlacing wires to create the mesh structure.
Cost drivers include:
- Energy Consumption: High-temperature processes require significant energy.
- Labor Costs: Skilled operators are essential for quality control.
- Waste Management: Minimizing scrap through efficient production techniques.
Precision 1J22 Wire of Pricing Insights
Pricing for 1J22 wire mesh alloy varies by:
- Grade and Purity: Higher-grade alloys command premium prices.
- Form Factor: Wires, sheets, or custom components may have different pricing structures.
- Order Volume: Bulk orders typically receive discounts.
Recent market data indicates:
- International Market (LME): Prices have shown volatility due to geopolitical tensions and supply chain disruptions.
- Domestic Market (China): Stability is maintained through robust local supply chains.
In Conclusion
Precision 1J22 wire mesh alloy is a versatile material with unparalleled magnetic and mechanical properties. Its applications span industries where high performance, reliability, and efficiency are paramount. By understanding its composition, properties, and manufacturing processes, engineers and procurement specialists can leverage 1J22 alloy to develop innovative solutions that meet the demands of modern technology.
For further information or to discuss specific application requirements, contact our technical sales team. We are committed to providing tailored solutions that drive your success.
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Wire Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy wires. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy wires that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy wires with precise dimensions and consistent quality. Welcome to require, and ask to the price.