Precision 1J22 Soft Magnetic Coil, please note that the above table provides a range of standard thicknesses, widths, and lengths for Precision Alloy.
- Dimensions:
- Thickness: 0.5mm – 50mm
- Width: >600mm
- Certification: ISO, SGS, BV and so on.
- *Customized size needs to be confirmed with us
- Grades: 1J22 soft magnetic alloy, 1J50 soft magnetic alloy, 1J79 Permalloy, 1J85 Permalloy, 4J32(Super-Invar), 4J36, 4J29 Kovar alloy, 4J42Kovar alloy, Cobalt-based elastic alloy 3J21.
Precision 1J22 Coil Size And Specifications
Precision 1J22 is a high-performance soft magnetic alloy renowned for its exceptional magnetic properties, making it a preferred choice in applications requiring high magnetic permeability, low coercivity, and minimal core loss. This cobalt-iron alloy is widely used in industries where precision and efficiency in magnetic performance are critical. Its unique composition and physical properties make it suitable for advanced technological applications, including aerospace, telecommunications, and electrical engineering.
Huaxiao Metal Supplier provides all sizes of Precision alloy coil for sale. Customized specifications are available upon request. Additionally, the exact chemical composition and mechanical properties may vary slightly within the ranges listed, depending on the specific alloy formulation and production process. Custom sizes are also available upon request. Welcome to inquire, and learn about more details about the alloy coil.
The 1J22 alloy is a cobalt-iron-vanadium soft magnetic alloy, specifically designed to deliver superior magnetic performance. It is characterized by:
High saturation induction (up to 2.4 Tesla)
Low coercivity
Excellent magnetic permeability
Superior thermal stability
These specifications make 1J22 ideal for high-frequency and high-power applications.
Chemical Composition of Precision 1J22 Coil
The chemical composition of 1J22 is carefully balanced to achieve its outstanding magnetic properties. The primary elements include:
| Element | Composition (%) |
|---|---|
| Cobalt (Co) | 49-51 |
| Iron (Fe) | Balance |
| Vanadium (V) | 1.8-2.2 |
| Manganese (Mn) | 0.3-0.6 |
| Silicon (Si) | 0.2-0.4 |
| Carbon (C) | ≤0.03 |
| Phosphorus (P) | ≤0.02 |
| Sulfur (S) | ≤0.02 |
This precise composition ensures optimal magnetic performance and mechanical stability.
Physical Properties of Precision 1J22 Coil
The physical properties of 1J22 contribute to its effectiveness in demanding environments:
| Property | Value |
|---|---|
| Density | 8.2 g/cm³ |
| Melting Point | ~1450°C |
| Resistivity | 0.25 µΩ·m |
| Thermal Conductivity | 30 W/m·K |
| Coefficient of Thermal Expansion | 6.5 x 10⁻⁶/°C |
These properties ensure the alloy performs reliably under varying thermal and electrical conditions.
Mechanical Properties of Precision 1J22 Coil
1J22 exhibits robust mechanical properties, making it suitable for precision engineering:
| Property | Value |
|---|---|
| Tensile Strength | 500-700 MPa |
| Yield Strength | 300-500 MPa |
| Elongation | 20-30% |
| Hardness | 200-250 HV |
These properties ensure durability and resistance to mechanical stress.
Please note that the above specifications are typical and may vary slightly based on the manufacturer, production batch, and specific application requirements. For precise specifications and availability, it is recommended to consult with a supplier or manufacturer of Precision alloy coils. Huaxiao Metal Manufacturer also provides other shapes of Precision products, such as bar, sheet&plate, strip, tube&pipe, wire&mesh. The price is affordable and suitable.
What are the 1J22 Alloy Benefits?
Precision alloy coils, or precision alloy strips, offer a range of benefits that make them suitable for various applications. precision alloy coils offer a combination of high precision, excellent physical properties, thermal and electrical stability, magnetic properties, corrosion resistance, customizability, reliability, durability, and application versatility. These benefits make them a suitable choice for a wide range of demanding applications across different industries. Welcome to Huaxiao Metal Manufacturer to request the price, trust you can be satisfied in the alloy products and buy our products in quickly.
Precision 1J22 Coil Applications and Uses
Huaxiao Metal Supplier provides all kinds of precision alloy coil in the world. Welcome to inquiry and ask for the price.
1J22 is utilized in a wide range of industries due to its exceptional properties:
| Industry | Application |
|---|---|
| Aerospace | Sensors, actuators, and magnetic shielding |
| Telecommunications | High-frequency transformers and inductors |
| Electrical Engineering | Motors, generators, and magnetic cores |
| Medical Devices | MRI components and diagnostic equipment |
| Automotive | Electric vehicle motors and sensors |
Precision 1J22 Coil Advantages
High Magnetic Permeability: Ensures efficient energy transfer in magnetic circuits.
Low Core Loss: Reduces energy dissipation, enhancing efficiency.
Thermal Stability: Maintains performance under high-temperature conditions.
Versatility: Suitable for a wide range of applications, from transformers to sensors.
Cost-Effectiveness: Long service life and reduced maintenance costs.
Precision 1J22 is a high-performance iron-cobalt-vanadium (Fe-Co-V) soft magnetic alloy designed for applications requiring ultra-high magnetic saturation, low hysteresis loss, and exceptional temperature stability. With a cobalt content of 49-51%, this alloy offers the highest saturation磁感应强度 (2.4 T) among soft magnetic materials, making it ideal for compact, high-efficiency electromagnetic devices. Its unique combination of magnetic, mechanical, and corrosion-resistant properties positions it as a critical material in aerospace, automotive, and power electronics industries.
Tips for Procurement and Cost-Effectiveness
Supplier Evaluation: Choose suppliers with a proven track record in delivering high-quality magnetic alloys.
Bulk Purchasing: Consider bulk procurement to reduce per-unit costs.
Quality Certification: Ensure the alloy meets international standards (e.g., ASTM, ISO).
Customization: Work with manufacturers to tailor the alloy to specific application requirements.
Alloy Procurement
When procuring 1J22, consider:
Lead Time: Ensure timely delivery to avoid project delays.
Testing and Certification: Request material test reports (MTRs) to verify composition and properties.
Packaging: Ensure proper packaging to prevent damage during transit.
Cost-Effectiveness
While 1J22 may have a higher initial cost compared to other soft magnetic alloys, its long-term benefits outweigh the investment:
Reduced energy losses translate to lower operational costs.
Enhanced durability minimizes replacement and maintenance expenses.
Superior performance ensures reliability in critical applications.
Manufacturing and Cost
The manufacturing process of 1J22 involves precise control of composition and heat treatment to achieve desired magnetic properties. Costs are influenced by:
Raw material prices (cobalt and vanadium).
Manufacturing complexity.
Quality control measures.
Pricing Insights
The price of 1J22 varies based on market demand, raw material costs, and supplier pricing strategies. As of recent data, the price ranges between 50−100 per kilogram, depending on quantity and specifications.
1J22 Alloy Factory
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Coil Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy coils. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy coils that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy coils with precise dimensions and consistent quality. Welcome to require, and ask to the price.
Comparative Analysis Table: 1J22 vs. Other Soft Magnetic Alloys
| Property | 1J22 Alloy | Permalloy (80% Ni) | Silicon Steel |
|---|---|---|---|
| Saturation Induction | 2.4 T | 0.8 T | 2.0 T |
| Coercivity | Low | Very Low | Moderate |
| Core Loss | Very Low | Low | Moderate |
| Cost | High | Moderate | Low |
| Applications | High-performance | General-purpose | Power transformers |
In Conclusion
Precision 1J22 Soft Magnetic Coil Alloy stands out as a premier material for applications demanding high magnetic performance, thermal stability, and mechanical durability. Its unique composition and properties make it a cost-effective solution for industries ranging from aerospace to telecommunications. By understanding its specifications, benefits, and procurement strategies, businesses can leverage 1J22 to enhance product performance and operational efficiency.
Precision 1J22 Soft Magnetic Coil Alloy represents the pinnacle of soft magnetic material engineering, offering unparalleled performance in extreme environments. While its initial cost is higher than conventional alloys, its combination of high saturation, thermal stability, and mechanical robustness delivers superior lifecycle value. For applications demanding compact size, energy efficiency, and reliability under harsh conditions, 1J22 is the definitive solution.