Precision 1J22 Pipe&Tube, please note that the above table provides a range of standard thicknesses, widths, and lengths for Precision Alloy.
- Dimensions:
- Outside Diameter: Φ6 – Φ200mm
- Wall Thickness: 0.35 – 60mm
- Length: ≤ 12000mm
- Certification: ISO, SGS, BV and so on.
- *Customized size needs to be confirmed with us
- Shapes: Angle, Hexagon, Square, Channel, Round,etc.
- Grades: 1J22 soft magnetic alloy, 1J50 soft magnetic alloy, 1J79 Permalloy, 1J85 Permalloy, 4J32(Super-Invar), 4J36, 4J29Kovar alloy, 4J42Kovar alloy, Cobalt-based elastic alloy 3J21, 6026, 6J22, 50HXC.
Precision 1J22 Pipe of Size And Specifications
Huaxiao Metal Supplier provides all sizes of Precision alloy pipe for sale. Customized specifications are available upon request. Additionally, the exact chemical composition and mechanical properties may vary slightly within the ranges listed, depending on the specific alloy formulation and production process. Custom sizes are also available upon request. Welcome to inquire, and learn about more details about the alloy pipe.
Precision 1J22 Pipe/Tube Alloy, a high-performance soft magnetic alloy, stands out in the field of advanced materials due to its exceptional magnetic and mechanical properties. It is widely recognized as a high-saturation magnetic induction strength iron-cobalt-vanadium soft magnetic alloy, boasting the highest saturation magnetic induction strength (2.4 T) among existing soft magnetic materials and a high Curie point (980°C). This alloy is extensively utilized in high-end manufacturing sectors such as aerospace, defense, electronics, and precision instruments, where high magnetic performance and mechanical stability are paramount.
Alloy Specification Precision 1J22 Pipe
1J22 is a high-performance iron-cobalt-vanadium (Fe-Co-V) soft magnetic alloy renowned for its exceptional magnetic permeability, saturation induction, and mechanical strength. This specialized material is critical for precision electromagnetic applications in aerospace, defense, and high-tech instrumentation.
| Parameter | Specification |
|---|---|
| Standard | GB/T 15018, ASTM A801 |
| Form | Seamless precision tubes, welded pipes |
| OD Range | 2mm – 150mm (±0.05mm tolerance) |
| Wall Thickness | 0.2mm – 10mm (±5% tolerance) |
| Length | Custom (max 6m for seamless) |
| Surface Finish | Bright annealed, pickled, polished (Ra<0.4μm) |
Chemical Composition of Precision 1J22 Pipe
| Element | Content | Function |
|---|---|---|
| Cobalt (Co) | 48-50% | Enhances saturation induction |
| Vanadium (V) | 1.8-2.2% | Improves ductility |
| Iron (Fe) | Balance | Magnetic matrix |
| Carbon (C) | ≤0.03% | Minimizes magnetic aging |
| Silicon (Si) | ≤0.30% | Deoxidation |
| Manganese (Mn) | ≤0.50% | Sulfur control |
| Impurities | ≤0.50% | Guarantees purity |
Key Notes:
Precise Co/V ratio ensures optimal magnetic/mechanical balance
Ultra-low carbon prevents magnetic hysteresis
Physical Properties of Precision 1J22 Tube
| Property | Value | Test Standard |
|---|---|---|
| Density (g/cm³) | 8.20 | ASTM B311 |
| Melting Point (°C) | 1480-1520 | – |
| Thermal Conductivity (W/m·K) | 24.5 | ASTM E1225 |
| Electrical Resistivity (μΩ·m) | 0.40 | IEC 60468 |
| CTE (10⁻⁶/°C, 20-100°C) | 6.5 | ASTM E228 |
| Curie Temperature (°C) | 980 | – |
Mechanical Properties of Precision 1J22 Pipe
| Property | Value |
|---|---|
| Tensile Strength (MPa) | 450-550 |
| Yield Strength (MPa) | 300-380 |
| Elongation (%) | 25-35 |
| Hardness (HV) | 130-160 |
| Fatigue Limit (MPa) | 220 (10⁷ cycles) |
Work Hardening Effects:
Cold drawing increases strength by 20-30%
Annealing at 850°C restores soft magnetic properties
Please note that the above specifications are typical and may vary slightly based on the manufacturer, production batch, and specific application requirements. For precise specifications and availability, it is recommended to consult with a supplier or manufacturer of Precision alloy pipes. Huaxiao Metal Manufacturer also provides other shapes of Precision products, such as strip, sheet&plate, coil, bar, wire&mesh. The price is affordable and suitable.
Comparison with Competing Alloys:
| Property | 1J22 | Permalloy (1J79) | Silicon Steel |
|---|---|---|---|
| Bs (T) | 2.4 | 0.8 | 2.0 |
| μmax | >100k | >100k | 40k |
| Cost Factor | 1.0 | 1.2 | 0.3 |
What are the Precision 1J22 Pipe Benefits?
Precision 1J22 Pipe offers a multitude of benefits that make it an ideal choice for a wide range of applications. Precision Alloy Pipe offers a combination of high precision, enhanced mechanical properties, corrosion resistance, high temperature resistance, customizability, improved efficiency and reliability, and a wide range of applications. These benefits make it an ideal choice for a variety of demanding applications across multiple industries.Welcome to Huaxiao Metal Manufacturer to request the price, trust you can be satisfied in the alloy products and buy our products in quickly. Our services are in providing comprehensive and support to clients.
Precision 1J22 Pipe Applications and Uses
Huaxiao Metal Supplier provides all kinds of precision alloy pipe in the world. Welcome to inquiry and ask for the price.
- Aerospace
In the aerospace industry, Precision 1J22 Pipe/Tube Alloy is used in the manufacture of critical components such as turbine engine parts, actuator systems, and magnetic sensors. Its high-temperature stability and mechanical strength ensure reliable performance under extreme conditions.
- Defense
The alloy’s magnetic properties make it suitable for defense applications, including the production of precision-guided munitions, magnetic sensors for navigation systems, and electromagnetic armor.
- Electronics
In the electronics sector, Precision 1J22 Pipe/Tube Alloy is employed in the fabrication of high-precision magnetic components, such as transformers, inductors, and sensors. Its low coercivity and high magnetic permeability enable efficient energy transfer and signal processing.
- Precision Instruments
The alloy’s dimensional stability and magnetic performance are critical in the production of precision instruments, including medical imaging devices, geophysical surveying equipment, and scientific research instruments.
- Chemical and Petroleum Industries
In harsh chemical environments, the alloy’s corrosion resistance and mechanical strength make it suitable for the manufacture of reactor vessels, pipelines, and valves.
Precision 1J22 Tube Advantages
When procuring Precision 1J22 Pipe/Tube Alloy, consider the following:
- Supplier Reputation: Choose suppliers with a proven track record in producing high-quality precision alloys, such as those adhering to international standards like ISO 9001 and ASTM.
- Quality Certifications: Ensure the alloy meets the required specifications and standards, such as GJB (Chinese military standard) for defense applications or ASTM A931/A931M for precipitation-hardened stainless steels.
- Customization Options: Look for suppliers offering customization in terms of dimensions, surface finishes, and heat treatments to meet specific application requirements.
- High Magnetic Performance: The alloy’s high saturation magnetization and low coercivity allow for efficient magnetic energy conversion, reducing energy loss and improving device performance.
- Temperature Stability: Its ability to maintain magnetic properties over a wide temperature range ensures consistent performance in varying environmental conditions.
- Mechanical Robustness: The alloy’s high strength and ductility provide resistance to deformation and failure under stress, enhancing the reliability and lifespan of components.
- Corrosion Resistance: In certain conditions, the alloy exhibits good resistance to oxidation and corrosion, particularly in high-temperature environments, which is crucial for applications in harsh chemical or atmospheric conditions.
Manufacturing and Cost
The manufacturing process of Precision 1J22 Pipe/Tube Alloy involves several critical steps:
- Melting and Casting: Using advanced techniques such as vacuum induction melting (VIM) to ensure chemical homogeneity and purity.
- Hot and Cold Working: Employing precise hot and cold rolling processes to achieve the desired dimensions and mechanical properties.
- Heat Treatment: Applying specific heat treatment cycles, including solution treatment and aging, to optimize the alloy’s microstructure and properties.
- Machining and Finishing: Utilizing high-precision machining and surface finishing techniques to meet stringent tolerances and surface quality requirements.
The cost of manufacturing Precision 1J22 Pipe/Tube Alloy is influenced by several factors, including raw material prices, energy costs, labor expenses, and production efficiency. Advanced manufacturing technologies and efficient production processes can help mitigate these costs.
Alloy FactoryTips for Procurement and Cost-Effectiveness
Alloy Procurement
When procuring Precision 1J22 Pipe/Tube Alloy, consider the following:
- Supplier Reputation: Choose suppliers with a proven track record in producing high-quality precision alloys, such as those adhering to international standards like ISO 9001 and ASTM.
- Quality Certifications: Ensure the alloy meets the required specifications and standards, such as GJB (Chinese military standard) for defense applications or ASTM A931/A931M for precipitation-hardened stainless steels.
- Customization Options: Look for suppliers offering customization in terms of dimensions, surface finishes, and heat treatments to meet specific application requirements.
Cost-Effectiveness
- Bulk Purchasing: Buying in larger quantities can often lead to cost savings due to economies of scale.
- Long-Term Contracts: Establishing long-term supply agreements with suppliers can provide price stability and priority in production scheduling.
- Value Engineering: Collaborate with suppliers to optimize the design and material selection, potentially reducing overall costs without compromising performance.
Manufacturing and Cost
The manufacturing process of Precision 1J22 Pipe/Tube Alloy involves several critical steps:
- Melting and Casting: Using advanced techniques such as vacuum induction melting (VIM) to ensure chemical homogeneity and purity.
- Hot and Cold Working: Employing precise hot and cold rolling processes to achieve the desired dimensions and mechanical properties.
- Heat Treatment: Applying specific heat treatment cycles, including solution treatment and aging, to optimize the alloy’s microstructure and properties.
- Machining and Finishing: Utilizing high-precision machining and surface finishing techniques to meet stringent tolerances and surface quality requirements.
The cost of manufacturing Precision 1J22 Pipe/Tube Alloy is influenced by several factors, including raw material prices, energy costs, labor expenses, and production efficiency. Advanced manufacturing technologies and efficient production processes can help mitigate these costs.
Alloy Factory
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Precision Alloy Pipe Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality precision alloy bars. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of precision alloy pipes that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing precision alloy pipes with precise dimensions and consistent quality. Welcome to require, and ask to the price.
| Property | Precision 1J22 Alloy | Other Soft Magnetic Alloys (e.g., 1J79, 1J85) |
|---|---|---|
| Saturation Magnetization (T) | 2.4 | 0.5–1.5 |
| Curie Point (°C) | 980 | 400–800 |
| Coercivity (Oe) | 0.02–0.04 | 0.1–1.0 |
| Tensile Strength (MPa) | Up to 1400 | 500–1000 |
| Yield Strength (MPa) | Approx. 1200 | 300–800 |
| Temperature Stability | Excellent | Good to Fair |
| Corrosion Resistance | Good (in certain conditions) | Fair to Poor |
Pricing Insights
The pricing of Precision 1J22 Pipe/Tube Alloy varies based on market conditions, supplier capabilities, and order quantities. As of recent market data, the price range for 1J22 alloy can be influenced by:
- Global Demand: Increased demand from industries such as aerospace and defense can drive prices up.
- Raw Material Costs: Fluctuations in the prices of cobalt, vanadium, and iron can impact the overall cost of the alloy.
- Supplier Competition: The presence of multiple suppliers can lead to competitive pricing, benefiting buyers.
It is advisable to obtain quotes from multiple suppliers and compare their offerings based on price, quality, and delivery terms.
In Conclusion
1J22 pipe/tube alloy delivers unmatched magnetic performance for demanding applications:
✔ Superior Bs/μ combination beats permalloys in power density
✔ Proven reliability in extreme environments
✔ Manufacturing versatility (seamless/welded options)
Recommendations:
High-field applications: 1J22 is first choice
Budget-sensitive projects: Consider 1J50 alternatives
Precision assemblies: Specify hydrogen-annealed condition
Precision 1J22 Pipe/Tube Alloy is a versatile and high-performance material that offers significant advantages in terms of magnetic properties, mechanical strength, and temperature stability. Its applications span across various high-end industries, where reliability and precision are paramount. When procuring this alloy, it is essential to consider supplier reputation, quality certifications, and cost-effectiveness to ensure the best value for money. By understanding the alloy’s specifications, properties, and manufacturing processes, buyers can make informed decisions that meet their specific application requirements.