Incoloy 800 Bar please note that the above table provides a range of standard thicknesses, widths, and lengths for Incoloy.
- Dimensions:
- Outside Diameter: 6-2500mm
- Length: 2000mm, 2500mm, 3000mm, 5800mm, 6000mm, 12000mm, etc
- Shapes: Angle, Hexagon, Square, Channel, Round, Flat etc.
- Finish: Bright, Polishing, Mirror, Hairline, Pickled, Peeled, Black
- *Customized size needs to be confirmed with us
- Grades: 800, 800H, 800HT, 803, 825, 832, 864, 890, 903, 907, 908, 909, 925, 926, 945, 945X, MA956, A-286, 020, 028,DS, 330, 25-6HN, 27-7MO.
Incoloy 800 Bar Size And Specifications
Incoloy 800 bar is a nickel-iron-based alloy renowned for its exceptional high-temperature performance, corrosion resistance, and mechanical strength. This versatile material is widely utilized across various industries due to its unique blend of properties. Below is a detailed analysis and description of Incoloy 800 bar, covering its chemical composition, physical properties, mechanical properties, advantages, characteristics, applications, and manufacturing process.
Incoloy 800 Bar is a nickel-based high-temperature alloy strip widely used in high-temperature and corrosive environments, particularly suitable for high-temperature equipment in the petrochemical, power, metallurgical, and aerospace industries. Huaxiao Metal Supplier provides all sizes of incoloy alloy strip for sale. Customized specifications are available upon request. Additionally, the exact chemical composition and mechanical properties may vary slightly within the ranges listed, depending on the specific alloy formulation and production process. Custom sizes are also available upon request. Welcome to inquire and ask for the lastest price, and learn about more details about the alloy strips. As a leading supplier & manufacturer in China, Huaxiao Metal supply cost-effective Incoloy 800 Products.
Incoloy 800 Bar is standardized under various international designations to ensure consistency and quality across global markets. Key standards include:
| Country/Region | Standard Code/Number |
|---|---|
| United States | ASTM B408 |
| Germany | DIN 17744 (Werkstoff Nr. 1.4876) |
| Europe | EN 10095 |
| Japan | JIS G 4303 and JIS G 4305 (may be represented as NCF800 or similar for corresponding materials) |
Incoloy 800 Bar Chemical Composition
The chemical composition of Incoloy 800 is designed to provide a balance of strength, corrosion resistance, and high-temperature stability. The table below outlines its key elements:
| Element | Percentage (%) |
|---|---|
| Nickel (Ni) | 30.0 – 35.0 |
| Chromium (Cr) | 19.0 – 23.0 |
| Iron (Fe) | 39.5 (min) |
| Carbon (C) | 0.10 (max) |
| Manganese (Mn) | 1.50 (max) |
| Silicon (Si) | 1.00 (max) |
| Copper (Cu) | 0.75 (max) |
| Aluminum (Al) | 0.15 – 0.60 |
| Titanium (Ti) | 0.15 – 0.60 |
| Sulfur (S) | 0.015 (max) |
Nickel (Ni): Provides resistance to chloride-ion stress-corrosion cracking and enhances high-temperature strength.
Chromium (Cr): Improves oxidation and corrosion resistance.
Iron (Fe): Forms the base of the alloy, contributing to its structural integrity.
Aluminum (Al) and Titanium (Ti): Enhance strength and stability at high temperatures through precipitation hardening.
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Incoloy 800 Bar Physical Properties
Incoloy 800 exhibits excellent physical properties, making it suitable for high-temperature applications. Key physical properties are listed below:
| Property | Value |
|---|---|
| Density | 7.94 g/cm³ |
| Melting Point | 1350 – 1400 °C (2462 – 2552 °F) |
| Thermal Conductivity | 11.2 W/m·K (at 100 °C) |
| Electrical Resistivity | 1.02 µΩ·m (at 20 °C) |
| Coefficient of Thermal Expansion | 14.4 µm/m·K (20 – 100 °C) |
Incoloy 800 bar’s density provides a good strength-to-weight ratio for high-temperature applications. Its low thermal expansion coefficient minimizes deformation and cracking due to thermal stress, making it suitable for environments with drastic temperature changes.
Incoloy 800 Bar Nickel Alloy Mechanical Properties
Incoloy 800 bars exhibit excellent mechanical properties, particularly at elevated temperatures. The table below provides typical mechanical properties:
| Property | Value |
|---|---|
| Tensile Strength | 500 – 700 MPa (72.5 – 101.5 ksi) |
| Yield Strength | 200 – 400 MPa (29 – 58 ksi) |
| Elongation | 30 – 45% |
| Hardness (Rockwell B) | 80 – 90 HRB |
| Modulus of Elasticity | 200 GPa (29 x 10⁶ psi) |
High Tensile Strength: Ensures durability under mechanical stress.
Excellent Elongation: Provides flexibility and resistance to cracking.
Good Hardness: Balances wear resistance and machinability.
Incoloy 800 bar exhibits outstanding mechanical properties, particularly its high-temperature strength, creep resistance, and fatigue resistance, making it reliable for long-term use in high-temperature equipment.
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Manufacturing Processes
Inconel 800 Bar is typically produced through sophisticated melting and casting processes, followed by heat treatment, forging, rolling, and other forming operations to achieve the desired microstructure and properties. Surface treatment processes may also be applied to further enhance its performance in specific applications.
Furthermore, Incoloy 800 Bar possesses excellent ductility, allowing it to be formed and shaped into various configurations without cracking or breaking. These mechanical properties, combined with its corrosion resistance and high-temperature stability, make Incoloy 800 Bar an ideal choice for applications in harsh environments such as the oil and gas, chemical, and nuclear industries. Huaxiao Metal Manufacturer is the professional and experienced in processing alloy in China, which has the good services and fast delivery in transportation.
What are the Nickel Alloy Benefits?
Incoloy 800 Bar, ensuring its suitability for high-temperature and corrosive environments. The material is widely used in industries such as chemical processing, power generation, and heat treatment due to its excellent oxidation resistance, carburization resistance, and thermal stability. Compliance with these standards guarantees consistent quality and performance across global applications.It is resistant to a variety of corrosive media, including those containing sulfur and chlorine, at high temperatures and pressures. Welcome to Huaxiao Metal Manufacturer to request the price, trust you can be satisfied in the alloy Premium incoloy products and other alloy in China. The service is good and offer solutions.
Incoloy 800 Bar Manufacturing Considerations
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Manufacturing Process
The production of Incoloy 800 bars involves several key steps to ensure the desired properties and quality:
Melting: Raw materials are melted in an electric arc furnace (EAF) or vacuum induction melting (VIM) furnace.
Refining: The molten alloy is refined to achieve the desired chemical composition and remove impurities.
Casting: The refined alloy is cast into billets or ingots.
Hot Working: The billets are heated and hot-rolled or forged into bars.
Cold Working: Optional cold drawing or rolling is performed to achieve precise dimensions and surface finish.
Heat Treatment: Solution annealing is carried out to optimize mechanical properties and microstructure.
Surface Finishing: Bars are polished, ground, or machined to meet customer specifications.
Quality Control: Bars undergo rigorous testing, including chemical analysis, mechanical testing, and non-destructive testing (NDT).
Incoloy 800 Bar Advantages
Incoloy 800 bars offer several advantages, making them a preferred choice for demanding applications:
High-Temperature Resistance: Maintains strength and stability at temperatures up to 815 °C (1500 °F).
Oxidation and Corrosion Resistance: Resists oxidation, carburization, and sulfidation in harsh environments.
Versatility: Suitable for both oxidizing and reducing atmospheres.
Ease of Fabrication: Can be welded, machined, and formed using standard techniques.
Long Service Life: Reduces downtime and maintenance costs.
Cost Control
- Raw Material Costs: The cost of raw materials, especially nickel and chromium, is high.
- Production Efficiency: Improving production efficiency can reduce costs. This includes optimizing rolling and heat treatment processes, reducing waste, and improving material utilization.
- Scale of Production: Large-scale production can reduce unit costs due to economies of scale.
Production Flow
- Raw Material Preparation: Alloy materials are melted and cast into ingots.
- Hot Rolling: The ingots are hot-rolled into thicker plates or strips.
- Cold Rolling: The hot-rolled material is further cold-rolled to the desired thickness.
- Heat Treatment: The strips undergo heat treatment to optimize their microstructure and mechanical properties.
- Precision Finishing: Final finishing operations such as cutting, slitting, and surface treatment are performed.
- Quality Inspection: The strips undergo rigorous quality inspection to ensure they meet specified standards.
Incoloy 800 Bar Applications and Uses
Incoloy 800 bars are used in a wide range of industries due to their exceptional properties. Common applications include:
Chemical Processing: Reactors, heat exchangers, and piping systems.
Heat Treating: Furnace components, trays, and fixtures.
Power Generation: Turbine components, boiler tubes, and heat recovery systems.
Petrochemical Industry: Crackers, reformers, and other high-temperature equipment.
Nuclear Industry: Steam generator tubing and other critical components.
Incoloy 800 Bars are used in a variety of demanding applications across multiple industries.
| Industry | Applications | Examples |
|---|---|---|
| Heat Treating | Furnace components, muffles. | Withstands extreme heat and oxidation. |
| Chemical Processing | Reactors, heat exchangers, piping. | Resists corrosive chemicals and high temperatures. |
| Power Generation | Boiler tubes, superheaters. | Provides durability in high-pressure and high-temperature environments. |
| Aerospace | Turbine blades, exhaust systems. | Used in jet engines for its high-temperature resistance. |
| Electronics | Heating elements, thermocouples. | Offers reliable performance in electronic applications. |
Alloy Factory
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Incoloy Alloy Bar Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality Incoloy alloy strips. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of Incoloy alloy strips that meet the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing Incoloy alloy Bar with precise dimensions and consistent quality.Welcome to reqiure, and ask to the price.
Price Factors
The price of Inconel 800 Bar is influenced by several factors, including the market price of nickel (its primary component), the high production and processing costs, and demand from industries such as aerospace, energy, and chemicals. Prices can vary significantly based on order size, supplier, and market conditions.
In conclusion, Inconel 800 Bar is a versatile and high-performance alloy that plays a crucial role in numerous high-tech industries. Its unique combination of properties makes it an ideal material for applications requiring extreme durability and resistance to high temperatures and corrosive environments.
Incoloy 800 Bar is produced by various manufacturers worldwide, who employ advanced production processes and quality control measures to ensure consistent performance and quality. These factories can provide a range of specifications, including seamless tubes, steel plates, round bars, forgings, flanges, rings, welded tubes, steel strips, and wires. Customized production services are also available to meet specific customer requirements. Several alloy manufacturers specialize in producing Incoloy 800 strip, adhering to stringent standards to ensure quality and safety. These manufacturers often follow specifications such as ASTM B435, UNS N08330, and ISO 9453, ensuring the material’s traceability and consistency.
In Conclusion
Incoloy 800 Bar is a nickel-based high-temperature alloy with excellent high-temperature performance, corrosion resistance, and mechanical properties. It is widely used in various industries due to its comprehensive advantages. By optimizing manufacturing processes and controlling costs, Incoloy 800 strip can provide longer service life and better operational stability for equipment in high-temperature and high-corrosion environments. Huaxiao Metal Supplier has all kinds of alloy, the delivery is fast, the service has the customerized solutions.
Incoloy 800 bars are a high-performance material designed for extreme environments. Their unique combination of chemical composition, physical properties, and mechanical strength makes them ideal for applications requiring resistance to high temperatures, oxidation, and corrosion. With a well-established manufacturing process, Incoloy 800 bars deliver reliability and longevity in critical industries. Incoloy 800 bar is a high-performance nickel-based alloy distinguished by its chemical composition, physical properties, mechanical properties, and numerous advantages. Its versatility makes it ideal for a wide range of applications in demanding environments, from petrochemicals to aerospace. The meticulous manufacturing process ensures consistent quality and reliability, making Incoloy 800 bar a trusted material choice for industries worldwide.
Incoloy 800 Bar is a versatile nickel-iron-chromium alloy with excellent high-temperature resistance, oxidation resistance, and corrosion resistance. Its optimized manufacturing process and cost-control measures ensure high-quality production at competitive costs. This material is ideal for demanding applications in chemical processing, power generation, and heat treatment industries, where reliability and performance under extreme conditions are critical.Huaxiao Metal alloy products are good quality, Please contact us for any of your requirements.