Hastelloy X Wire & Hastelloy X Mesh, please note that the above table provides a range of standard thicknesses, widths, and lengths for Hastelloy.
- Dimensions:
- Mesh : 2-200Mesh
- Diameter: 0.05mm-18mm
- Roll Width: 0.1m-1.5m
- Roll Length: 10-100m
- *Customized size needs to be confirmed with us
- Delivery State: Cold Drawn, Hot Rolled, Forged, Grinding, Centerless Grinding
- Certification: ISO, SGS, BV and so on.
Composition of Hastelloy X Wire
Huaxiao Metal Supplier has the many kinds of hastelloy wire and hastelloy mesh, welcome to inquiry. Hastelloy X wire is a nickel-based high-temperature alloy with a well-balanced composition that provides excellent corrosion resistance, high-temperature strength, and good machinability. This makes it suitable for a wide range of applications in industries such as aerospace, chemical processing, and energy production.
Nickel (Ni) – Base Metal:
- Nickel serves as the base metal in Hastelloy X, accounting for the majority of the alloy’s composition. This contributes to its high temperature strength and corrosion resistance.
Chromium (Cr) and Molybdenum (Mo) – Corrosion Resistance:
- Chromium forms a protective oxide layer on the alloy’s surface, preventing further oxidation. Molybdenum further strengthens this corrosion resistance, especially in reducing atmospheres.
Iron (Fe):
- Iron is present in a significant amount, contributing to the alloy’s overall strength and machinability.
Cobalt (Co):
- Cobalt enhances the alloy’s high-temperature strength and hardness, making it suitable for high-temperature applications.
Carbon (C), Tungsten (W), and Other Trace Elements:
- Carbon, in combination with other elements, can affect the alloy’s hardness and machinability. Tungsten and other trace elements.
Trace Element Limitations:
- The limitations on trace elements like aluminum, titanium, manganese, silicon, phosphorus, sulfur.
| Element | Content Range (%) |
|---|---|
| Chromium (Cr) | 20.5 – 23.0 |
| Iron (Fe) | 17.0 – 20.0 |
| Molybdenum (Mo) | 8.0 – 10.0 |
| Cobalt (Co) | 0.5 – 2.5 |
| Nickel (Ni) | Balance (remainder) |
| Carbon (C) | 0.05 – 0.15 |
| Tungsten (W) | 0.2 – 1.0 |
| Aluminum (Al) | ≤0.5 |
| Titanium (Ti) | ≤0.15 |
| Manganese (Mn) | ≤1.0 |
| Silicon (Si) | ≤1.0 |
| Phosphorus (P) | ≤0.025 (some sources indicate ≤0.04) |
| Sulfur (S) | ≤0.015 (some sources indicate ≤0.03) |
| Boron (B) | ≤0.008 |
| Copper (Cu) | ≤0.5 |
We have a large amount of high-quality alloy inventory ready for shipment, please request a quote immediately.
Physical Property of Hastelloy X Mesh
| Physical Property | Value |
|---|---|
| Density | 8.22 – 8.30 g/cm³ |
| Melting Temperature Range | 1260 – 1355 °C |
| Thermal Conductivity | ~14.4 W/m·K at 1000 °C |
| Specific Heat Capacity | ~449 J/(kg·K) at 25 °C |
| Electrical Resistivity | ~1.28×10⁻⁶ Ω·m at 20 °C |
| Coefficient of Thermal Expansion | ~13.3×10⁻⁶ K⁻¹ at 20-100 °C |
Hastelloy X mesh exhibits a range of physical properties that make it suitable for various high-temperature and corrosion-resistant applications. Its high melting point, good thermal conductivity, high specific heat capacity, moderate electrical resistivity, and low coefficient of thermal expansion contribute to its overall performance in demanding environments.Huaxiao Metal Manufacturer provides the various the alloy products and the best solution for customers. Welcome to inquiry and ask for our exports any questions about alloy, we will all slove for you freely. Looking forward to your inquiry and email. We will reply and provide to you about your customerized solutions.
Mechanical Property of Hastelloy X Wire
| Mechanical Property | Value |
|---|---|
| Tensile Strength (Ultimate Tensile Strength, UTS) | 730 – 950 MPa (Minimum 655 MPa, typically) |
| Yield Strength (0.2% Offset Yield Strength) | 283 – 350 MPa (Minimum 240 MPa, typically) |
| Elongation | 40% (Minimum 35%, typically) |
| Hardness (Rockwell B) | Approximately 88 – 95 (depends on heat treatment and condition) |
| Creep Resistance | Excellent at temperatures up to approximately 900 °C (short-term exposure to higher temperatures, up to 1080 °C, is also possible) |
Hastelloy X wire possesses a combination of excellent mechanical properties, including high tensile and yield strengths, good ductility, moderate hardness, and excellent creep resistance. These properties make it an ideal choice for various high-temperature and corrosion-resistant applications in industries such as aerospace, petrochemical, and nuclear energy. We have a large amount of high-quality alloy inventory ready for shipment, please request a quote immediately. If you have any demand for Hastelloy alloy wire mesh, please contact us by email, special specifications can be customized according to requirements.
Advantages of Hastelloy X Wire
Excellent High-Temperature Strength and Creep Resistance:
- Hastelloy X wire maintains its mechanical properties at elevated temperatures, withstanding creep deformation effectively. This makes it suitable for applications where components are exposed to high temperatures for prolonged periods, such as in aerospace engines and industrial furnaces.
Outstanding Corrosion Resistance:
- The alloy demonstrates robust resistance to a wide range of corrosive environments, including those containing chloride ions and acidic gases. This corrosion resistance is due to the formation of a protective oxide layer on the surface of the material, which shields it from further attack.
Good Weldability and Fabricability:
- Hastelloy X wire is relatively easy to weld and fabricate, allowing for the creation of complex shapes and structures. This makes it a versatile material for use in various applications, from piping systems to structural components.
High Oxidation Resistance:
- The alloy forms a dense oxide layer at high temperatures, which protects the base material from oxidation. This resistance to oxidation extends the service life of components made from Hastelloy X wire in high-temperature environments.
Good Mechanical Properties at Room and Elevated Temperatures:
- In addition to its high-temperature strength, Hastelloy X wire also exhibits good mechanical properties at room temperature. This includes high tensile strength, yield strength, and ductility, which make it suitable for a wide range of applications.
Long Service Life and Reliability:
- Due to its combination of high-temperature strength, corrosion resistance, and good mechanical properties, Hastelloy X wire offers a long service life and high reliability in demanding applications. This reduces the need for frequent replacements and maintenance, lowering overall costs.
Hastelloy X wire is a highly advantageous material due to its excellent high-temperature strength, creep resistance, corrosion resistance, good weldability and fabricability, high oxidation resistance, and good mechanical properties at both room and elevated temperatures. These benefits make it an ideal choice for various applications in aerospace, petrochemical, nuclear energy, and other industries where high performance and reliability are critical.
Manufacturing Process of Hastelloy X Wire
The manufacturing process of Hastelloy X wire involves several crucial steps, each of which contributes to the final properties and quality of the material. Huaxiao Metal Supplier is professional and experienced in producing alloy products in China. Welcome to consult any question about alloy and contact us any time when you are free, and our company of stafff will reply you in 24 hours.
Alloy Composition
Hastelloy X is a nickel-chromium-iron-based superalloy, with a typical composition that includes:
- Nickel (Ni): Balance or remainder, providing the matrix for the alloy and contributing to its corrosion resistance and mechanical properties.
- Chromium (Cr): 20.5% to 23.5%, enhancing corrosion resistance and oxidation resistance.
- Iron (Fe): 17% to 20%, increasing mechanical strength and maintaining corrosion resistance.
- Molybdenum (Mo): 8.0% to 10.0%, improving high-temperature strength and corrosion resistance.
- Other elements such as cobalt (Co), tungsten (W), carbon (C), manganese (Mn), silicon (Si), aluminum (Al), boron (B), phosphorus (P), and sulfur (S) are present in smaller quantities, each contributing to specific properties of the alloy.
Melting and Casting
- Melting Techniques: The alloy is typically melted using vacuum induction melting (VIM) or vacuum arc remelting (VAR) to ensure high purity and minimize contamination.
- Casting: The molten alloy is then cast into ingots, which are subsequently hot-worked to improve their structure and properties.
Hot Working
- Temperature Range: Hot working of Hastelloy X is usually performed in the temperature range of 1050°C to 1150°C.
- Processes: Common hot working processes include hot rolling, forging, and extrusion. These processes enhance the ductility and workability of the alloy, allowing it to be shaped into wires and other forms.
Cold Working
- Processes: Cold working, such as cold drawing and cold rolling, can further refine the grain structure and improve the mechanical properties of Hastelloy X wire.
- Work Hardening: Cold working leads to work hardening, which may necessitate annealing or intermediate annealing to restore ductility.
Heat Treatment
- Solution Treatment: This step is crucial for enhancing the high-temperature strength and corrosion resistance of Hastelloy X wire. The alloy is heated to a temperature between 1150°C and 1175°C (or 1175°C to 1225°C, depending on specific process parameters) and held for about 1 hour, followed by rapid cooling (water quenching or oil quenching).
- Aging Treatment: After solution treatment, aging at a temperature between 700°C and 800°C for 16 to 24 hours can further optimize the mechanical properties of the alloy.
Finishing and Inspection
- Surface Finishing: The wire may undergo surface treatments such as polishing or pickling to improve its appearance and corrosion resistance.
- Inspection: Rigorous inspections, including chemical analysis, mechanical testing, and non-destructive testing, ensure that the Hastelloy X wire meets the required specifications and standards.
Packaging and Shipping
- The final step involves packaging the Hastelloy X wire in a manner that protects it from damage during transportation and storage.
- Shipping documentation, including material certificates and test reports, accompanies each shipment to ensure traceability and compliance with customer requirements.
What is Hastelloy X Wire?
Hastelloy X Wire is a high-performance nickel-based alloy wire renowned for its exceptional high-temperature resistance, corrosion resistance, and mechanical properties. The specific composition may vary slightly depending on the manufacturer and application requirements, but typically, it contains a balance of nickel. Huaxiao Metal Supplier is professional and experienced in alloy producing factory, our company provides the personalized services and welcome to inquiry about the lastest price. As the distributer, our compoany has the most reasoanable policies for the alloy products.
Applications of Hastelloy X Mesh
Hastelloy X wire is a high-performance, corrosion-resistant alloy wire with excellent mechanical properties and high-temperature stability. Its unique composition and properties make it suitable for use in a wide range of industrial applications where corrosion resistance and durability are paramount. Welcome to ask for the lastest price.
- Aerospace: Components in jet engines, gas turbines, and rocket engines, such as turbine blades, nozzles, and combustion chambers, where high-temperature resistance and corrosion resistance are critical.
- Petrochemical: Equipment in refining and chemical processing plants, including reactors, heat exchangers, piping, and valves, that are exposed to high temperatures and corrosive media.
- Nuclear Energy: Components in nuclear reactors, such as cooling systems and structural parts, where resistance to high temperatures, radiation, and corrosion is essential.
- Automotive: High-performance engine components, particularly turbochargers and exhaust systems, where stability at high temperatures is required.
In Conclusion
The manufacturing of Hastelloy X Wire involves melting and casting the alloy, followed by hot and cold working processes to shape and refine the grain structure. Heat treatment, such as solution annealing and aging, further enhances the mechanical properties and corrosion resistance of the wire. Hastelloy X Wire is a versatile nickel-based alloy wire with exceptional high-temperature resistance, corrosion resistance, and mechanical properties, making it an ideal choice for various demanding applications across multiple industries.
Huaxiao Metal Manufacturer provides the hastelloy plate, and other shapes, such as tubes, wires, strip, coil, bar etc. Alloys of various shapes and materials are available, welcome to choose and consult the price.
Our products are guaranteed in quality, and our professional team can provide technical support and consulting services. If you need more information or have any questions, please free to contact our customer service team.
Hastelloy Wire
Below is a comparative analysis of Hastelloy B-2 (UNS N10665), Hastelloy C-22 (UNS N06022), Hastelloy C-276 (UNS N10276), and Hastelloy X Wire Mesh, presented in an English table along with detailed descriptions of their chemical properties, physical properties, mechanical properties, advantages, disadvantages, applications, production costs, and processing flow:
Hastelloy B2 Mesh
| Material | Chemical Composition | Physical Properties | Mechanical Properties | Advantages | Disadvantages | Applications | Production Cost | Processing Flow |
|---|---|---|---|---|---|---|---|---|
| Hastelloy B-2 | High Ni & Mo content, low C, Si | Density: 9.24g/cm³, Melting Point: 1330-1380°C | UTS: 690N/mm², YS: 310N/mm², Elongation: 40% | Excellent corrosion resistance to HCl, good high-temperature stability | Lower corrosion resistance to oxidants | Chemical, petroleum, aerospace industries | Moderate | Solution treatment & annealing, good forgeability and weldability |
| Hastelloy C-22 | Ni-Cr-Mo-W based, with minor Fe, Co, C, Si | Density: 8.7g/cm³, Melting Point: 1325-1370°C | UTS: 790MPa, YS: 490MPa, Elongation: ≥20% | Extreme corrosion resistance in both oxidizing and reducing environments | None specified | Petrochemical, chemical processing, environmental protection, food processing | Higher due to complex alloying | Can be formed and processed through conventional hot and cold working methods |
| Hastelloy C-276 | High Ni, Cr, Mo content, low Si, C | High density, melting point, good thermal conductivity and specific heat capacity | UTS: >690MPa, YS: >283MPa, Elongation: ≥40% | Excellent corrosion resistance to wet chlorine, oxidizing chlorides, sulfuric acid, and other corrosive media | Susceptible to sensitization at high temperatures | Chemical, petroleum, nuclear, solar energy, marine engineering | Moderate to high, depending on alloy purity and processing | Cold and hot working with temperature control, suitable for various machining and forming operations |
| Hastelloy X Wire Mesh | Ni-based with Cr, Mo, Fe, Co | Varies based on mesh size and application | High temperature strength and creep resistance | Excellent high-temperature oxidation resistance, corrosion resistance to multiple corrosive media | None specified for wire mesh form | Aerospace, chemical, nuclear energy, and other high-temperature applications | Varies with mesh specifications and processing complexity | Wire drawing, weaving, and potential annealing or tempering processes |
Hastelloy B-2
- Chemical Properties: High nickel and molybdenum content provide excellent corrosion resistance, particularly to hydrochloric acid. Low carbon and silicon contents reduce the risk of impurity phase precipitation in the weld heat-affected zone.
- Physical Properties: High density and melting point ensure stability in high-temperature environments.
- Mechanical Properties: Good tensile and yield strengths combined with high elongation provide both strength and ductility.
- Advantages: Exceptional corrosion resistance in hydrochloric acid and high-temperature stability.
- Disadvantages: Lower corrosion resistance to oxidants compared to some other Hastelloy grades.
- Applications: Widely used in chemical, petroleum, and aerospace industries.
- Production Cost: Moderate, influenced by alloy composition and processing requirements.
- Processing Flow: Solution treatment and annealing are crucial steps to enhance corrosion resistance. Good forgeability and weldability allow for various processing methods.
Hastelloy C22 Mesh
- Chemical Properties: The combination of nickel, chromium, molybdenum, and tungsten provides extreme corrosion resistance in both oxidizing and reducing environments.
- Physical Properties: Moderate density, high melting point, and good thermal conductivity make it suitable for high-temperature applications.
- Mechanical Properties: High tensile and yield strengths, combined with good elongation, provide excellent mechanical performance.
- Advantages: Extreme corrosion resistance across a wide range of environments.
- Disadvantages: None specified for general applications; however, the high alloy content may increase processing complexity and cost.
- Applications: Petrochemical, chemical processing, environmental protection, food processing, and other industries requiring high corrosion resistance.
- Production Cost: Higher due to the complex alloying elements and the need for precise processing to maintain corrosion resistance.
- Processing Flow: Can be formed and processed through conventional hot and cold working methods, with attention to temperature control to avoid overheating and work hardening.
Hastelloy C276 Mesh
- Chemical Properties: High nickel, chromium, and molybdenum content, combined with low silicon and carbon levels, provide excellent corrosion resistance.
- Physical Properties: High density, melting point, thermal conductivity, and specific heat capacity ensure stability across a wide range of temperatures.
- Mechanical Properties: High tensile and yield strengths, combined with good elongation and ductility, provide excellent mechanical performance.
- Advantages: Excellent corrosion resistance to a wide range of media, including wet chlorine, oxidizing chlorides, and sulfuric acid.
- Disadvantages: Susceptible to sensitization at high temperatures, which can reduce mechanical properties and corrosion resistance.
- Applications: Widely used in chemical, petroleum, nuclear, solar energy, and marine engineering industries.
- Production Cost: Moderate to high, depending on alloy purity and processing requirements.
- Processing Flow: Cold and hot working with temperature control are essential to maintain mechanical properties and corrosion resistance. Suitable for various machining and forming operations.
Hastelloy X Mesh
- Chemical Properties: Nickel-based with chromium, molybdenum, iron, and cobalt, providing excellent high-temperature oxidation resistance and corrosion resistance.
- Physical Properties: Varies based on mesh size and application; however, the alloy composition ensures good high-temperature performance.
- Mechanical Properties: High temperature strength and creep resistance make it suitable for high-temperature applications.
- Advantages: Excellent high-temperature performance and corrosion resistance to multiple media.
- Disadvantages: None specified for wire mesh form; however, processing complexity may vary based on mesh specifications.
- Applications: Aerospace, chemical, nuclear energy, and other high-temperature applications requiring corrosion resistance and high mechanical performance.
- Production Cost: Varies with mesh specifications and processing complexity; generally, higher due to the need for precise wire drawing and weaving processes.
- Processing Flow: Wire drawing, weaving, and potential annealing or tempering processes to enhance mechanical properties and corrosion resistance.
In Summary
Each Hastelloy grade offers unique chemical, physical, and mechanical properties, making them suitable for specific applications. Production costs and processing flows vary based on alloy composition, purity, and processing requirements. Understanding these differences is crucial for selecting the appropriate Hastelloy grade for a given application.