Hastelloy X Alloy Coil, please note that the above table provides a range of standard thicknesses, widths, and lengths for Hastelloy.
- Dimensions:
- Thickness :0.1mm-50mm
- Width : <600mm
- Length :500mm-5000m
- *Customized size needs to be confirmed with us
- Delivery State: Cold Drawn, Hot Rolled, Forged, Grinding, Centerless Grinding
- Finish: Bright, Polishing, Mirror, Hairline, Pickled, Peeled, Black
- Certification: ISO, SGS, BV and so on.
Composition of Hastelloy X Coil
| Element | Composition Range (%) |
|---|---|
| Nickel (Ni) | 49.0 (or 20.5~23, or balance) |
| Chromium (Cr) | 22.0 (or 17.020.0, or 68) |
| Iron (Fe) | 15.80 (or 8.0~10.0, or max 5) |
| Molybdenum (Mo) | 0.21.0 (or 1518) |
| Tungsten (W) | 0.60 (or 0.5~2.5, or max 0.35) |
| Cobalt (Co) | Max 1.0 |
| Carbon (C) | 0.15 (or 0.050.15, or 0.040.08) |
| Manganese (Mn) | 1.0 (or max 1.0) |
| Silicon (Si) | 1.0 (or max 0.5) |
| Aluminum (Al) | 2.0 (or max 0.15) |
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Physical Property of Hastelloy X Coil
| Physical Property | Value |
|---|---|
| Density | 8.28 g/cm³ (approximately, may vary slightly) |
| Melting Point | 1295~1381 °C |
| Elastic Modulus | 142~199 N/mm² |
| Thermal Conductivity | Not provided specifically for coil form, but typically similar to Hastelloy X (reference values may be available) |
| Hardness (HBS) | ≤ 241 |
| Coefficient of Thermal Expansion (24~100 °C) | Not provided with exact value, but it is a material property that can be obtained through specific testing |
The physical properties of Hastelloy X Coil make it an ideal material for applications in harsh environments, such as those in the chemical, petrochemical, marine, and nuclear industries. Its high melting point, corrosion resistance, and dimensional stability make it suitable for a wide range of applications where high performance and reliability are required. Huaxiao Metal Manufacturer provides the various the alloy products and the best solution for customers.
Mechanical Property of Hastelloy X Coil
| Mechanical Property | Value |
|---|---|
| Tensile Strength (Ultimate Tensile Strength, UTS) | 862 MPa (at room temperature, may vary with temperature) |
| Yield Strength (0.2% Offset) | 552 MPa (at room temperature, may vary with temperature) |
| Elongation at Break | 30% (minimum, at room temperature, may vary with temperature and processing) |
| Reduction of Area | Not specifically provided, but typically measured along with elongation at break |
| Hardness (Rockwell B or Brinell) | Varies, but typically in the range of HRB 90100 or HB 200300 (dependent on heat treatment and processing) |
| Impact Strength | Not specifically provided, but can be determined through specific testing (Charpy or Izod impact tests) |
| Fatigue Strength | Not specifically provided, but is a critical property for applications involving cyclic loading |
| Creep Strength | Dependent on temperature and stress level, typically high at moderate temperatures and stresses |
We have a large amount of high-quality alloy inventory ready for shipment, please request a quote immediately.
Advantages of Hastelloy X Coil
Exceptional Corrosion Resistance
Hastelloy X Coil demonstrates exceptional corrosion resistance in various harsh environments. It can withstand exposure to strong acids, strong bases, salt solutions, and high-temperature, high-pressure steam. This corrosion resistance surpasses many traditional stainless steels and nickel-based alloys, making it ideal for use in chemical processing, petrochemical refining, and other industries where corrosion is a significant concern.
High-Temperature Strength and Stability
Hastelloy X Coil maintains good strength and ductility at high temperatures. This high-temperature performance, combined with its excellent oxidation resistance, allows it to operate effectively in high-temperature environments without undergoing oxidation reactions. This makes it suitable for applications such as gas turbine engines, industrial furnaces, and aerospace components.
Excellent Fabricability and Weldability
Hastelloy X Coil offers excellent forming and welding characteristics. It can be forged, hot-worked, and cold-worked, providing flexibility in manufacturing processes. Additionally, it can be welded using various techniques, including gas tungsten arc welding (GTAW), gas metal arc welding (GMAW), shielded metal arc welding (SMAW), and resistance welding. This ease of fabrication contributes to its widespread use in various industries.
Wide Range of Applications
Due to its combination of corrosion resistance, high-temperature strength, and fabricability, Hastelloy X Coil is used in a diverse range of applications. It is commonly found in chemical process industry equipment such as reactors, heat exchangers, and piping. In the petrochemical industry, it is used in wellhead equipment, pipelines, and valves. Additionally, it is utilized in aerospace engines, turbine blades, and thermal protection systems. Its versatility makes it a valuable material in many other industries, including marine engineering, nuclear engineering, and food processing.
Cost-Effectiveness and Durability
The use of Hastelloy X Coil can lead to cost savings in the long run due to its durability and reliability. Its ability to withstand harsh environments and maintain performance over extended periods reduces the need for frequent replacements and repairs. This contributes to increased operational efficiency and reduced maintenance costs.
Manufacturing Process of Hastelloy X Coil
Huaxiao Metal Supplier is professional and experienced in producing alloy products in China. The manufacturing process of Hastelloy X Coil is a complex and precise series of steps that begins with raw material preparation and ends with coiling, packaging, and quality control. Each step is crucial in achieving the final material’s exceptional properties, making it suitable for various high-performance applications. The careful control of process parameters and rigorous quality control measures ensure that Hastelloy X Coil meets the highest standards of quality and reliability.
Raw Material Preparation
The manufacturing process begins with the selection and preparation of raw materials. Hastelloy X, a nickel-based alloy, typically consists of nickel, chromium, iron, molybdenum, and smaller amounts of cobalt, tungsten, and other trace elements. The proportions of these elements are carefully controlled to achieve the desired mechanical and corrosion resistance properties.
Melting and Casting
Once the raw materials are prepared, they are melted in a vacuum induction melting furnace or an electric arc furnace. This melting process ensures that the alloy is homogeneous and free from contamination. After melting, the molten alloy is cast into a suitable shape, often in the form of an ingot.
Hot Rolling and Cold Rolling
The cast ingot is then subjected to hot rolling. This process involves passing the ingot through a series of rolling mills at high temperatures, which reduces its thickness and improves its workability. Hot rolling also helps to eliminate internal defects and improve the alloy’s microstructure.
Following hot rolling, the material may undergo cold rolling to achieve the desired final dimensions and surface finish. Cold rolling further refines the microstructure and enhances the mechanical properties of Hastelloy X Coil.
Annealing and Heat Treatment
After rolling, the Hastelloy X Coil is subjected to annealing and heat treatment processes. Annealing involves heating the material to a specific temperature and holding it there for a period to relieve internal stresses and improve ductility. Heat treatment, such as solution treatment and aging treatment, further enhances the alloy’s corrosion resistance and mechanical properties.
Coiling and Packaging
The final step in the manufacturing process is coiling and packaging. The Hastelloy X strip is coiled into a compact form for easier handling, transportation, and storage. The coils are then carefully packaged to prevent damage and ensure they arrive in perfect condition at their destination.
Quality Control and Testing
Throughout the manufacturing process, rigorous quality control measures are implemented to ensure that Hastelloy X Coil meets the required specifications. This includes chemical composition analysis, mechanical property testing, corrosion resistance testing, and non-destructive testing such as ultrasonic inspection and X-ray inspection.
What is Hastelloy X Coil?
Hastelloy X Coil is a type of nickel-chromium-iron-molybdenum alloy coil that possesses an exceptional combination of properties. Hastelloy X Coil is a high-performance alloy coil with exceptional oxidation resistance, high-temperature strength, corrosion resistance, and good fabricability. Its unique combination of properties makes it suitable for a wide range of demanding applications in the aerospace, petrochemical, energy production, and industrial furnace industries. Huaxiao Metal Supplier is professional and experienced in alloy producing factory, our company provides the personalized services and welcome to inquiry about the lastest price.
Applications of Hastelloy X Coil
Hastelloy X coil is a versatile material with a wide range of applications due to its exceptional corrosion resistance, high temperature stability, and good mechanical properties. Its corrosion resistance, high strength, ductility, weldability, high-temperature stability, and resistance to stress corrosion cracking contribute to its versatility and reliability in various industries. Huaxiao Metal Manufacturer is the experienced in producing alloy in China. Welcome to inquire and consult.
Aerospace Industry
In the aerospace sector, Hastelloy X Coil is utilized for the fabrication of critical components that operate under extreme conditions. These include:
- Turbine Engine Parts: Components such as turbine blades, combustion chamber parts, and nozzles, which are exposed to high temperatures and oxidizing atmospheres. The alloy’s high-temperature strength and oxidation resistance make it ideal for these applications.
- Other Hot-Section Components: Additional parts in aircraft engines that require resistance to high temperatures and corrosion, ensuring the engine’s efficient and reliable operation.
Petrochemical Industry
The petrochemical industry relies heavily on Hastelloy X Coil for equipment that handles high-temperature and highly corrosive media. Applications include:
- Reactors and Heat Exchangers: These pieces of equipment are essential for processing chemicals at elevated temperatures and under corrosive conditions. Hastelloy X Coil’s corrosion resistance and high-temperature strength make it suitable for these demanding environments.
- Piping and Valves: Components that transport corrosive chemicals at high temperatures, where the alloy’s resistance to stress corrosion cracking is particularly important.
Energy Production
In the energy production sector, Hastelloy X Coil is used in various components that operate under high-temperature and pressure conditions:
- Components in Thermal Power Plants: Equipment that withstands high temperatures and oxidizing atmospheres, ensuring the plant’s efficient and safe operation.
- Components in Nuclear Reactors: Parts that require resistance to high radiation, temperatures, and corrosion, making Hastelloy X Coil an ideal choice for nuclear power applications.
In Conclusion
Hastelloy X Coil is also used in various other applications such as acetic acid/acetic anhydride production, acid leaching, cellophane manufacturing, chlorination systems, complex mixed acid processing, roller manufacturing for electroplating zinc tanks, expansion bellows manufacturing, flue gas scrubbers, hydrogen fluoride furnace cleaners, incinerator cleaners, nuclear fuel reprocessing, pesticide production, phosphoric acid production, pickling systems, plate heat exchangers, selective filtration systems, sulfur dioxide cooling towers, sulfonation systems, and more. Huaxiao Metal Manufacturer provides the hastelloy plate, and other shapes, such as tubes, wires, strip, plate, bar etc.
Hastelloy X Coil is a highly versatile material with numerous applications across various industries. Its corrosion resistance, high temperature stability, and good mechanical properties make it an ideal choice for demanding environments and critical applications.Our products are guaranteed in quality, and our professional team can provide technical support and consulting services. If you need more information or have any questions, please free to contact our customer service team. Huaxiao Metal Manufacturer has the professional service to provide the solutions.