Hastelloy C276 Wire & Hastelloy C276 Mesh, please note that the above table provides a range of standard thicknesses, widths, and lengths for Hastelloy.
- Dimensions:
- Mesh : 2-200Mesh
- Diameter: 0.05mm-18mm
- Roll Width: 0.1m-1.5m
- Roll Length: 10-100m
- *Customized size needs to be confirmed with us
- Delivery State: Cold Drawn, Hot Rolled, Forged, Grinding, Centerless Grinding
- Certification: ISO, SGS, BV and so on.
Composition of Hastelloy C276 Wire
Huaxiao Metal Supplier has the many kinds of hastelloy wire and hastelloy mesh, welcome to inquiry.
- Nickel (Ni):
- The nickel content ranges from 57.0% to 61.0%, which is the primary alloying element in Hastelloy C276.
- Chromium (Cr):
- Chromium is present between 15.0% and 17.0%.
- Molybdenum (Mo):
- With a range of 15.0% to 17.0%, molybdenum further improves corrosion resistance.
- Tungsten (W):
- Tungsten, ranging from 3.0% to 4.5%.
- Cobalt (Co):
- Cobalt is limited to ≤ 1.0%.
- Carbon (C):
- The carbon content is ≤ 0.01%.
- Silicon (Si), Manganese (Mn), Phosphorus (P), Sulfur (S):
- These impurities are kept to a minimum (≤ 0.08% for Si, ≤ 1.0% for Mn, ≤ 0.02% for P, and ≤ 0.01% for S) .
- Iron (Fe):
- Iron is the balance element.
- Boron (B), Aluminum (Al), Titanium (Ti):
- Boron, aluminum, and titanium are added in small amounts (≤ 0.006% for B, ≤ 0.2% for Al, and ≤ 0.4% for Ti).
- Copper (Cu), Zirconium (Zr):
- Copper and zirconium are present in limited quantities (≤ 0.5% for Cu and ≤ 0.05% for Zr) .
| Component | Weight Percent (%) |
|---|---|
| Nickel (Ni) | 57.0 – 61.0 |
| Chromium (Cr) | 15.0 – 17.0 |
| Molybdenum (Mo) | 15.0 – 17.0 |
| Tungsten (W) | 3.0 – 4.5 |
| Cobalt (Co) | ≤ 1.0 |
| Carbon (C) | ≤ 0.01 |
| Silicon (Si) | ≤ 0.08 |
| Manganese (Mn) | ≤ 1.0 |
| Iron (Fe) | Balance |
| Phosphorus (P) | ≤ 0.02 |
| Sulfur (S) | ≤ 0.01 |
| Boron (B) | ≤ 0.006 |
| Aluminum (Al) | ≤ 0.2 |
| Titanium (Ti) | ≤ 0.4 |
| Copper (Cu) | ≤ 0.5 |
| Zirconium (Zr) | ≤ 0.05 |
We have a large amount of high-quality alloy inventory ready for shipment, please request a quote immediately.
Physical Property of Hastelloy C276 Mesh
| Property | Value |
|---|---|
| Density | 8.90 g/cm³ |
| Melting Point | 1325 – 1370 °C |
| Elastic Modulus (E) | 205 GPa (at 20 °C) |
| Shear Modulus (G) | 79.0 GPa (at 20 °C) |
| Coefficient of Thermal Expansion | 12.2 µm/m-°C (20 – 300 °C) |
| Electrical Resistivity | 130 µΩ·cm |
| Thermal Conductivity | 9.80 W/mK |
Hastelloy C276 mesh exhibits a combination of physical properties that make it well-suited for a wide range of applications, including those involving high temperatures, corrosion resistance, and precise dimensional control. This density contributes to its mass and can be a factor in its mechanical and corrosion resistance properties. This property indicates how well the material conducts electricity and can be important for applications involving electrical currents or electromagnetic fields. Huaxiao Metal Manufacturer provides the various the alloy products and the best solution for customers. Welcome to inquiry and ask for our exports any questions about alloy, we will all slove for you freely. Looking forward to your inquiry and email.
Mechanical Property of Hastelloy C276 Wire
| Property | Value | Analysis |
|---|---|---|
| Tensile Strength (Ultimate Tensile Strength, UTS) | 690 MPa (at room temperature, after solution treatment) | This high tensile strength indicates that Hastelloy C276 wire can withstand significant tensile forces without breaking, making it suitable for applications requiring high strength and durability. |
| Yield Strength | 283 MPa (at room temperature) | The yield strength represents the point where the material begins to plastically deform under stress. A yield strength of 283 MPa ensures that Hastelloy C276 wire can maintain its shape and dimensions under moderate loads. |
| Elongation | 40% (at room temperature) | The elongation percentage measures the material’s ductility, i.e., its ability to undergo significant plastic deformation before breaking. A high elongation of 40% suggests that Hastelloy C276 wire is highly ductile and can be easily formed and manipulated into various shapes and sizes. |
| Hardness (Brinell Hardness, HBS) | Not specifically provided, but typically within a range suitable for the alloy | Hardness is a measure of a material’s resistance to indentation or scratching. While the exact Brinell hardness value is not provided, Hastelloy C276 wire is generally known for its moderate to high hardness, which contributes to its wear resistance and durability. |
| Modulus of Elasticity (Elastic Modulus, E) | 205.5 GPa | The modulus of elasticity describes the material’s stiffness or resistance to deformation under stress. A modulus of elasticity of 205.5 GPa indicates that Hastelloy C276 wire is relatively stiff and will return to its original shape after being deformed within its elastic limit. |
Hastelloy C276 wire combines these mechanical properties with excellent corrosion resistance, making it suitable for a wide range of applications in harsh environments. Hastelloy C276 wire exhibits a combination of mechanical properties that make it well-suited for a wide range of applications, including those requiring high strength, durability, ductility, wear resistance, and precise dimensional control. We have a large amount of high-quality alloy inventory ready for shipment, please request a quote immediately. If you have any demand for Hastelloy alloy wire mesh, please contact us by email, special specifications can be customized according to requirements.
Advantages of Hastelloy C276 Wire
Excellent Corrosion Resistance:
- Hastelloy C276 wire is renowned for its outstanding corrosion resistance in various environments, including acids, alkalis, salts, and other corrosive media.
- It is particularly resistant to hydrochloric acid, sulfuric acid, chlorides, and other aggressive chemicals, making it ideal for applications in harsh chemical environments.
High Temperature Strength and Stability:
- The alloy maintains good mechanical properties at high temperatures, up to 1040°C (1900°F), making it suitable for high-temperature applications.
- It exhibits excellent resistance to high-temperature oxidation, chlorination corrosion, and stress corrosion cracking.
Good Weldability:
- Hastelloy C276 wire can be welded using conventional welding methods such as TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and laser welding.
- The welded joints typically maintain the same strength and corrosion resistance as the base material, thanks to the alloy’s high nickel content, which prevents significant thermal cracking during welding.
Versatile Applications:
- Due to its combination of corrosion resistance, high-temperature strength, and good weldability, Hastelloy C276 wire is versatile and can be used in a wide range of applications.
- These include but are not limited to chemical processing, petrochemical industries, environmental protection, and power generation, where it is often used in reactors, heat exchangers, piping, and other critical equipment.
Chemical Stability and Durability:
- The alloy’s chemical stability ensures that it maintains its properties over time, even in demanding environments.
- Its durability makes it a reliable choice for long-term use in corrosive and high-temperature conditions.
Hastelloy C276 wire offers a unique combination of advantages that make it an excellent choice for a wide range of applications. Its corrosion resistance, high-temperature strength, good weldability, versatile applications, and chemical stability and durability all contribute to its superior performance in harsh environments.
Manufacturing Process of Hastelloy C276 Wire
The manufacturing process of Hastelloy C276 wire involves several crucial steps to ensure the final product meets the required specifications and exhibits the desired properties. Huaxiao Metal Supplier is professional and experienced in producing alloy products in China. Welcome to consult any question about alloy and contact us any time when you are free, and our company of stafff will reply you in 24 hours.
Raw Material Preparation:
- The raw materials for Hastelloy C276 wire consist of high-purity nickel, chromium, molybdenum, iron, tungsten, and other trace elements.
- These materials are carefully selected and blended in precise proportions to achieve the desired chemical composition.
Melting and Alloying:
- The blended raw materials are melted in a furnace under controlled conditions to form a homogeneous alloy melt.
- During this process, the temperature and atmosphere are carefully controlled to avoid contamination and ensure proper alloying of the elements.
Casting and Ingot Formation:
- The molten alloy is then cast into ingots, which are solidified and cooled to form a semi-finished product.
- The ingots are inspected for defects and homogeneity before further processing.
Hot Rolling and Drawing:
- The ingots are heated to an appropriate temperature and then hot-rolled into thinner sheets or rods.
- These hot-rolled products are then further processed through drawing operations to achieve the desired wire diameter and shape.
Heat Treatment:
- Heat treatment processes such as solution treatment and aging are applied to the drawn wire to optimize its microstructure and mechanical properties.
- Solution treatment involves heating the wire to a high temperature to dissolve precipitates and homogenize the alloy. Aging is then performed at a lower temperature to promote the precipitation of beneficial phases that enhance corrosion resistance and strength.
Surface Treatment:
- The surface of the wire may be treated to remove any oxides, scale, or other impurities formed during the manufacturing process.
- This can include pickling, polishing, or other surface finishing techniques to ensure a clean and smooth surface.
Inspection and Testing:
- The final wire is subjected to rigorous inspection and testing to ensure it meets the specified chemical composition, mechanical properties, and dimensional tolerances.
- This may include chemical analysis, tensile testing, corrosion testing, and other relevant tests.
What is Hastelloy C276 Wire?
Hastelloy C276 wire is a high-performance, corrosion-resistant alloy wire that is widely used in various industrial applications due to its exceptional properties. The alloy has high tensile strength and yield strength, combined with good ductility and impact resistance. These mechanical properties make it suitable for use in high-stress applications. Huaxiao Metal Supplier is professional and experienced in alloy producing factory, our company provides the personalized services and welcome to inquiry about the lastest price. As the distributer, our compoany has the most reasoanable policies for the alloy products.
Applications of Hastelloy C276 Mesh
Hastelloy C276 wire is a high-performance, corrosion-resistant alloy wire with excellent mechanical properties and high-temperature stability. Its unique composition and properties make it suitable for use in a wide range of industrial applications where corrosion resistance and durability are paramount. Hastelloy C276 wire finds extensive applications across various industries due to its exceptional properties. Welcome to ask for the lastest price.
- Chemical Processing: Equipment and components in chemical plants that handle corrosive chemicals.
- Petrochemical Industry: Piping, valves, and other equipment in refineries and petrochemical plants.
- Power Generation: Components in flue gas desulfurization systems and other corrosive environments in power plants.
- Marine and Offshore: Equipment and components in offshore drilling and production platforms.
- Pulp and Paper Industry: Equipment in pulp and paper mills that are exposed to corrosive chemicals.
In Conclusion
The manufacturing process of Hastelloy C276 wire is a multi-step procedure that requires precise control of raw materials, melting and alloying conditions, casting and forming operations, heat treatment parameters, surface treatment techniques, and inspection and testing standards. This ensures that the final product exhibits the excellent corrosion resistance, high-temperature stability, and other desired properties of Hastelloy C276 alloy.
Huaxiao Metal Manufacturer provides the hastelloy plate, and other shapes, such as tubes, wires, strip, coil, bar etc. Alloys of various shapes and materials are available, welcome to choose and consult the price.
Our products are guaranteed in quality, and our professional team can provide technical support and consulting services. If you need more information or have any questions, please free to contact our customer service team.
Hastelloy Wire
Below is a comparative analysis of Hastelloy B-2 (UNS N10665), Hastelloy C-22 (UNS N06022), Hastelloy C-276 (UNS N10276), and Hastelloy X Wire Mesh, presented in an English table along with detailed descriptions of their chemical properties, physical properties, mechanical properties, advantages, disadvantages, applications, production costs, and processing flow:
Hastelloy B2 Mesh
| Material | Chemical Composition | Physical Properties | Mechanical Properties | Advantages | Disadvantages | Applications | Production Cost | Processing Flow |
|---|---|---|---|---|---|---|---|---|
| Hastelloy B-2 | High Ni & Mo content, low C, Si | Density: 9.24g/cm³, Melting Point: 1330-1380°C | UTS: 690N/mm², YS: 310N/mm², Elongation: 40% | Excellent corrosion resistance to HCl, good high-temperature stability | Lower corrosion resistance to oxidants | Chemical, petroleum, aerospace industries | Moderate | Solution treatment & annealing, good forgeability and weldability |
| Hastelloy C-22 | Ni-Cr-Mo-W based, with minor Fe, Co, C, Si | Density: 8.7g/cm³, Melting Point: 1325-1370°C | UTS: 790MPa, YS: 490MPa, Elongation: ≥20% | Extreme corrosion resistance in both oxidizing and reducing environments | None specified | Petrochemical, chemical processing, environmental protection, food processing | Higher due to complex alloying | Can be formed and processed through conventional hot and cold working methods |
| Hastelloy C-276 | High Ni, Cr, Mo content, low Si, C | High density, melting point, good thermal conductivity and specific heat capacity | UTS: >690MPa, YS: >283MPa, Elongation: ≥40% | Excellent corrosion resistance to wet chlorine, oxidizing chlorides, sulfuric acid, and other corrosive media | Susceptible to sensitization at high temperatures | Chemical, petroleum, nuclear, solar energy, marine engineering | Moderate to high, depending on alloy purity and processing | Cold and hot working with temperature control, suitable for various machining and forming operations |
| Hastelloy X Wire Mesh | Ni-based with Cr, Mo, Fe, Co | Varies based on mesh size and application | High temperature strength and creep resistance | Excellent high-temperature oxidation resistance, corrosion resistance to multiple corrosive media | None specified for wire mesh form | Aerospace, chemical, nuclear energy, and other high-temperature applications | Varies with mesh specifications and processing complexity | Wire drawing, weaving, and potential annealing or tempering processes |
Hastelloy B-2
- Chemical Properties: High nickel and molybdenum content provide excellent corrosion resistance, particularly to hydrochloric acid. Low carbon and silicon contents reduce the risk of impurity phase precipitation in the weld heat-affected zone.
- Physical Properties: High density and melting point ensure stability in high-temperature environments.
- Mechanical Properties: Good tensile and yield strengths combined with high elongation provide both strength and ductility.
- Advantages: Exceptional corrosion resistance in hydrochloric acid and high-temperature stability.
- Disadvantages: Lower corrosion resistance to oxidants compared to some other Hastelloy grades.
- Applications: Widely used in chemical, petroleum, and aerospace industries.
- Production Cost: Moderate, influenced by alloy composition and processing requirements.
- Processing Flow: Solution treatment and annealing are crucial steps to enhance corrosion resistance. Good forgeability and weldability allow for various processing methods.
Hastelloy C22 Mesh
- Chemical Properties: The combination of nickel, chromium, molybdenum, and tungsten provides extreme corrosion resistance in both oxidizing and reducing environments.
- Physical Properties: Moderate density, high melting point, and good thermal conductivity make it suitable for high-temperature applications.
- Mechanical Properties: High tensile and yield strengths, combined with good elongation, provide excellent mechanical performance.
- Advantages: Extreme corrosion resistance across a wide range of environments.
- Disadvantages: None specified for general applications; however, the high alloy content may increase processing complexity and cost.
- Applications: Petrochemical, chemical processing, environmental protection, food processing, and other industries requiring high corrosion resistance.
- Production Cost: Higher due to the complex alloying elements and the need for precise processing to maintain corrosion resistance.
- Processing Flow: Can be formed and processed through conventional hot and cold working methods, with attention to temperature control to avoid overheating and work hardening.
Hastelloy C276 Mesh
- Chemical Properties: High nickel, chromium, and molybdenum content, combined with low silicon and carbon levels, provide excellent corrosion resistance.
- Physical Properties: High density, melting point, thermal conductivity, and specific heat capacity ensure stability across a wide range of temperatures.
- Mechanical Properties: High tensile and yield strengths, combined with good elongation and ductility, provide excellent mechanical performance.
- Advantages: Excellent corrosion resistance to a wide range of media, including wet chlorine, oxidizing chlorides, and sulfuric acid.
- Disadvantages: Susceptible to sensitization at high temperatures, which can reduce mechanical properties and corrosion resistance.
- Applications: Widely used in chemical, petroleum, nuclear, solar energy, and marine engineering industries.
- Production Cost: Moderate to high, depending on alloy purity and processing requirements.
- Processing Flow: Cold and hot working with temperature control are essential to maintain mechanical properties and corrosion resistance. Suitable for various machining and forming operations.
Hastelloy X Wire Mesh
- Chemical Properties: Nickel-based with chromium, molybdenum, iron, and cobalt, providing excellent high-temperature oxidation resistance and corrosion resistance.
- Physical Properties: Varies based on mesh size and application; however, the alloy composition ensures good high-temperature performance.
- Mechanical Properties: High temperature strength and creep resistance make it suitable for high-temperature applications.
- Advantages: Excellent high-temperature performance and corrosion resistance to multiple media.
- Disadvantages: None specified for wire mesh form; however, processing complexity may vary based on mesh specifications.
- Applications: Aerospace, chemical, nuclear energy, and other high-temperature applications requiring corrosion resistance and high mechanical performance.
- Production Cost: Varies with mesh specifications and processing complexity; generally, higher due to the need for precise wire drawing and weaving processes.
- Processing Flow: Wire drawing, weaving, and potential annealing or tempering processes to enhance mechanical properties and corrosion resistance.
In Summary
Each Hastelloy grade offers unique chemical, physical, and mechanical properties, making them suitable for specific applications. Production costs and processing flows vary based on alloy composition, purity, and processing requirements. Understanding these differences is crucial for selecting the appropriate Hastelloy grade for a given application.