Hastelloy is a family of nickel-based alloys known for their exceptional resistance to corrosion, high-temperature stability, and mechanical strength. Among the various forms of Hastelloy products, Hastelloy alloy pipe are widely used in industries that demand reliability in harsh environments. This blog provides a detailed overview of Hastelloy alloy plates, covering their specifications, chemical composition, physical and mechanical properties, benefits, procurement tips, cost-effectiveness, manufacturing, pricing insights, and applications.Huaxiao Metal Supplier has the various hastelloy alloy pipe and the quality is good in China.
Overview of Hastelloy Wire Alloy Source
Hastelloy® wire mesh is a specialized filtration and structural material made from nickel-based superalloys, renowned for their exceptional corrosion resistance, high-temperature stability, and mechanical strength. Used in industries ranging from chemical processing to aerospace, Hastelloy wire mesh provides superior performance in aggressive environments where standard stainless steel fails.
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This in-depth technical and commercial analysis covers:
✔ Chemical Composition – Key alloying elements & their roles
✔ Physical & Mechanical Properties – Strength, durability, and thermal behavior
✔ Advantages Over Alternatives – Why choose Hastelloy wire mesh?
✔ Key Applications – Where and how it is used
✔ Manufacturing Process & Suppliers – Leading alloy producers and fabrication methods
✔ Cost Analysis & Market Trends – Pricing factors and future demand
Hastelloy wire and mesh are primarily manufactured by reputable alloy production factories that specialize in nickel-based superalloys. These factories, often located in regions with a strong industrial base, employ advanced production techniques and stringent quality control measures to ensure the superiority of their products. Sources can include both domestic and international manufacturers, with many factories offering customization options to meet specific customer requirements.
Hastelloy Wire Alloy Specification
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Hastelloy is a family of nickel-based alloys that include elements such as molybdenum, chromium, and iron. These alloys are designed to withstand harsh environments, including acidic, alkaline, and high-temperature conditions. Hastelloy bars are available in various grades, such as Hastelloy C276, Hastelloy B2, and Hastelloy X, each tailored for specific applications.
Chemical Composition of Hastelloy Wire Alloy Source
Hastelloy wire mesh is available in multiple grades, each optimized for specific corrosive or high-temperature conditions. Below is a breakdown of the most common alloys:
| Grade | Primary Composition (%) | Key Characteristics |
|---|---|---|
| Hastelloy C276 | Ni (57%), Cr (16%), Mo (16%), W (4%), Fe (5%) | Best all-around corrosion resistance (acids, chlorides, seawater). |
| Hastelloy C22 | Ni (56%), Cr (22%), Mo (13%), W (3%), Fe (3%) | Superior resistance to oxidizing & reducing chemicals. |
| Hastelloy B2 | Ni (65%), Mo (28%), Fe (2%) | Excellent for hydrochloric acid (HCl) environments. |
| Hastelloy X | Ni (47%), Cr (22%), Fe (18%), Mo (9%) | High-temperature strength (up to 1200°C). |
Role of Alloying Elements:
Nickel (Ni) – Provides ductility and corrosion resistance.
Chromium (Cr) – Enhances oxidation resistance (critical for high temps).
Molybdenum (Mo) – Prevents pitting and crevice corrosion in chlorides.
Tungsten (W) – Improves high-temperature strength.
Physical Properties of Hastelloy Mesh Alloy
| Property | Hastelloy C276 | Hastelloy C22 | Hastelloy B2 | Hastelloy X |
|---|---|---|---|---|
| Density (g/cm³) | 8.89 | 8.69 | 9.22 | 8.22 |
| Melting Point (°C) | 1323-1371 | 1350-1390 | 1330-1380 | 1260-1355 |
| Thermal Conductivity (W/m·K) | 10.2 | 11.1 | 10.9 | 11.4 |
| Electrical Resistivity (µΩ·cm) | 130 | 124 | 137 | 118 |
Huaxiao Metal Manufacturer also provides other shapes of Hastelloy Alloy products, such as plate&sheet, bar, coil,wire&mesh, tube&pipe, strip. The price is affordable and suitable.
Mechanical Properties of Hastelloy Mesh Alloy
| Property | Hastelloy C276 | Hastelloy C22 | Hastelloy B2 | Hastelloy X |
|---|---|---|---|---|
| Tensile Strength (MPa) | 690 | 690 | 760 | 655 |
| Yield Strength (MPa) | 283 | 310 | 350 | 240 |
| Elongation (%) | 40 | 45 | 40 | 35 |
| Hardness (Rockwell B) | 85 | 90 | 95 | 80 |
Key Takeaways:
✔ High strength-to-weight ratio – Suitable for structural filtration.
✔ Excellent fatigue resistance – Performs well under cyclic stress.
✔ Superior thermal stability – Maintains integrity at extreme temperatures.
Benefits of Using Hastelloy Wire Alloy
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products.The advantages of Hastelloy wire and mesh are numerous, making them ideal for a wide range of applications:
- Unmatched Corrosion Resistance – Resists HCl, H₂SO₄, chlorides, and seawater better than stainless steel.
- High-Temperature Performance – Can operate at 1000°C+ (depending on grade).
- Long Service Life – Reduces replacement costs in harsh environments.
- Weldability & Fabrication Flexibility – Can be woven, welded, or expanded into custom shapes.
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Comparison vs. Other Wire Mesh Materials:
| Material | Corrosion Resistance | Max Temp (°C) | Cost |
|---|---|---|---|
| Hastelloy C276 | ★★★★★ | 1100 | High |
| Stainless Steel 316 | ★★★☆☆ | 800 | Medium |
| Inconel 600 | ★★★★☆ | 1150 | Very High |
| Titanium | ★★★★☆ | 600 | Very High |
Hastelloy Mesh Tips for Production Process
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Leading Global Suppliers:
Haynes International (USA) – Premier manufacturer of Hastelloy alloys.
VDM Metals (Germany) – High-quality wire mesh for European markets.
Nippon Yakin Kogyo (Japan) – Specializes in corrosion-resistant alloys.
Shanghai HY Industry (China) – Cost-effective supplier for bulk orders.
Wire Drawing – Hastelloy rods are cold-drawn into fine wires.
Weaving/Expanding – Wires are woven into mesh or expanded into sheets.
Heat Treatment – Solution annealing to restore corrosion resistance.
Quality Testing – ASTM E2016 (pore size), ASTM E8 (tensile testing).
Hastelloy Wire Cost Considerations
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Pricing Factors:
Material Grade – C276 is the most common (~40−60/kg), while C22 is ~10-15% costlier.
Mesh Size & Weave Type – Finer meshes (e.g., 400 mesh) cost more than coarse ones.
Order Volume – Bulk purchases (100+ kg) reduce per-unit costs.
Market Outlook (2025-2030):
- Growing Demand in Green Energy – Used in hydrogen electrolyzers and carbon capture.
- Additive Manufacturing – 3D-printed Hastelloy filters for customized applications.
- Asia-Pacific Expansion – China and India driving demand for corrosion-resistant materials.
Huaxiao Metal Supplier provides professional services and reasonable prices, offering customers the best quality products. The Hastelloy Alloy Factory is a specialized manufacturing facility dedicated to the production of high-quality hastelloy alloy. This factory combines advanced technology, rigorous quality control, and experienced personnel to ensure the production of hastelloy alloy the highest standards.The factory is equipped with state-of-the-art production equipment and machinery, capable of producing t alloy with precise dimensions and consistent quality.Welcome to reqiure, and ask to the lastest price list.
Hastelloy Wire Pricing Insights
Huaxiao Metal Supplier has the suitable price and the solution for you customerized .Pricing for Hastelloy alloy wires varies based on market conditions, alloy grade, specifications, and supplier. Prices tend to be higher due to the alloy’s superior properties and complex manufacturing process.
Alloy production factories that manufacture Hastelloy wires and meshes typically possess advanced manufacturing capabilities, including casting, rolling, forging, and welding. These factories often have strict quality control processes to ensure that each batch of material meets international standards. They may also offer custom alloy compositions to cater to specific customer needs.
Applications of Hastelloy Wire in Various Industries
Huaxiao Metal Manufacturer will provide the good quality hastelloy tube, and the delievery is fast, service id good. Hastelloy alloy tubes are widely used in various industries:
1. Chemical Processing
Acid filtration (HCl, H₂SO₄, HNO₃). Catalyst support in reactors
2. Oil & Gas
Sour gas filtration (H₂S & CO₂ resistance). Offshore platform seawater screens
3. Aerospace & Power Generation
Exhaust gas filtration in jet engines. Nuclear reactor cooling systems
4. Pharmaceutical & Food Processing
High-purity filtration in drug manufacturing. Corrosion-resistant sieving
In Conclusion
Hastelloy wire mesh is a high-performance material for industries requiring extreme corrosion resistance, high-temperature stability, and long-term durability. While more expensive than stainless steel, its extended lifespan and reliability justify the investment in critical applications.
For buyers:
✔ Choose the right grade (C276 for general use, C22 for harsh oxidizers).
✔ Source from reputable suppliers to avoid counterfeit materials.
✔ Consider custom weaves for specialized filtration needs.
By understanding their properties, procurement strategies, and market dynamics, businesses can maximize the value of these exceptional materials. Our products are guaranteed in quality, and our professional team can provide technical support and consulting services. If you need more information or have any questions, please free to contact our customer service team.
Hastelloy’s unmatched corrosion resistance and mechanical performance justify its premium in critical applications. While initial costs are high, its longevity and reliability make it a cost-effective choice for:
- Severe chemical exposure.
- High-temperature filtration.
- Regulatory compliance (e.g., NACE, ASME).
Final Recommendation: Engage with a trusted supplier to audit your process conditions and specify the optimal Hastelloy grade. Always balance upfront investment with long-term operational efficiency.
This report synthesizes technical data, industry benchmarks, and supply chain insights to empower informed decision-making. For further details, consult ASTM standards or contact certified Hastelloy distributors.
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